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2025 RZR Pro XP and Pro XP 4

  • i Title
  • ii Welcome
  • iii Safety Symbols and Signal Words
  • Table Of Contents
  • Chapter 1: Introduction
    • 1.1.1: Tools for Safe Riding
    • 1.1.2: Vehicle Testing
    • 1.1.3: Vehicle-to-Vehicle Communication (V2V)
    • 1.1.4: Radio Compliance Statements
    • 1.1.5: Vehicle Identification Numbers
  • Chapter 2: Safety
    • 2.2.1: Owner Requirements
    • 2.2.2: Driver and Passenger Qualifications
    • 2.2.3: Prepare Vehicle for the Ride
    • 2.2.4: Prepare Yourself, Passengers, and Cargo for the Ride
    • 2.2.5: Driving Guidelines
    • 2.2.6: Safety Labels and Locations
      • 2.2.6.1: Overview
      • 2.2.6.2: Driver Information Warning — 2 Person
      • 2.2.6.3: Driver Information Warning — 4 Person
      • 2.2.6.4: Load / Passenger / Tire Pressure Warning
      • 2.2.6.5: Fuel Transport Warning
      • 2.2.6.6: Belt Debris Warning
      • 2.2.6.7: Air Box Caution (7182652)
      • 2.2.6.8: Rear Seat Warning — Pro XP 4
  • Chapter 3: Features and Controls
    • 3.3.1: Component Locations
    • 3.3.2: Standard Steering Wheel (if equipped)
    • 3.3.3: Tilt / Telescoping Steering Wheel (if equipped)
    • 3.3.4: Switches
      • 3.3.4.1: Ignition Switch
      • 3.3.4.2: Headlight Switch
      • 3.3.4.3: Driveline Mode (AWD) Switch
    • 3.3.5: Auxiliary Outlets
    • 3.3.6: Vehicle Battery Charge Port
    • 3.3.7: Portable Fuel Containers
    • 3.3.8: Electronic Power Steering (EPS)
    • 3.3.9: Audio Controls (if equipped)
    • 3.3.10: Dynamix Active Suspension (If Equipped)
      • 3.3.10.1: Overview
      • 3.3.10.2: Dynamix™ System Components
      • 3.3.10.3: DYNAMIX™ System Features
        • 3.3.10.3.1: Vehicle Speed Sensitivity
        • 3.3.10.3.2: Cornering Control
        • 3.3.10.3.3: Braking
        • 3.3.10.3.4: Acceleration
        • 3.3.10.3.5: Airborne Detection
        • 3.3.10.3.6: Advanced Diagnostics
        • 3.3.10.3.7: Processing Capability
      • 3.3.10.4: Dynamix Ride Modes
      • 3.3.10.5: Instantaneous Compression (if equipped)
      • 3.3.10.6: DYNAMIX Instant Compression Button
      • 3.3.10.7: Demonstration Mode
    • 3.3.11: Seats
      • 3.3.11.1: Seat Removal
      • 3.3.11.2: Rear Seat Removal
      • 3.3.11.3: Seat Adjustments
    • 3.3.12: Seat Belts
      • 3.3.12.1: 3-Point Seat Belt
      • 3.3.12.2: Sub Zero Seat Belt Harness
      • 3.3.12.3: Seat Belt Inspection
    • 3.3.13: Passenger Hand Hold
    • 3.3.14: Air Vents
    • 3.3.15: Service Access Panels
    • 3.3.16: Cab Doors
    • 3.3.17: Rollover Protective Structure (ROPS)
    • 3.3.18: Gear Selector
    • 3.3.19: Brake and Throttle Pedals
    • 3.3.20: All Wheel Drive (AWD) System
      • 3.3.20.1: Engaging AWD
    • 3.3.21: Instrument Cluster
      • 3.3.21.1: Speedometer
      • 3.3.21.2: Tachometer
      • 3.3.21.3: Mode Button
      • 3.3.21.4: TOGGLE BUTTONS
      • 3.3.21.5: Operating a Damaged Vehicle
      • 3.3.21.6: Indicator Lamps
    • 3.3.22: Rider Information Center
      • 3.3.22.1: Mode Information Displays
      • 3.3.22.2: Accessing Menus and Options
        • 3.3.22.2.1: Gauge Settings Menu
        • 3.3.22.2.2: Backlight Brightness
        • 3.3.22.2.3: Clock
        • 3.3.22.2.4: Display Units (Standard/Metric)
        • 3.3.22.2.5: Trip Meter
        • 3.3.22.2.6: Trip Time
        • 3.3.22.2.7: Programmable Service Interval
      • 3.3.22.3: PIN Activated Security System (P.A.S.S.)
        (if equipped) — Instrument Cluster
      • 3.3.22.4: Engine Error Codes
  • Chapter 4: 7" Display by RIDE COMMAND (if equipped)
    • 4.4.1: Before you Ride
    • 4.4.2: Device Operating Requirements
    • 4.4.3: Overview
    • 4.4.4: Ride Command Buttons
    • 4.4.5: Driveline Mode
    • 4.4.6: Gauge Screens
    • 4.4.7: Settings
    • 4.4.8: Gauge View Mode
    • 4.4.9: Display Mode
    • 4.4.10: Icon Bar
    • 4.4.11: Pin Activated Security System (P.A.S.S.) (if equipped) — Ride Command
    • 4.4.12: Update Software
    • 4.4.13: Update Maps
    • 4.4.14: USB Hardware
  • Chapter 5: Operation
    • 5.5.1: Vehicle Break-in
      • 5.5.1.1: Engine and Drivetrain Break-in
      • 5.5.1.2: Brake System Break-in
      • 5.5.1.3: Brake Burnishing
      • 5.5.1.4: PVT Break-in (Clutches / Belt)
    • 5.5.2: Operating Guidelines
      • 5.5.2.1: Refueling
      • 5.5.2.2: Fuel Recommendation
      • 5.5.2.3: Starting the Engine
      • 5.5.2.4: Braking
      • 5.5.2.5: Driving in Reverse
      • 5.5.2.6: Stopping the Engine and Parking the Vehicle
  • Chapter 6: Emission Control Systems
    • 6.6.1: Noise Emission Control System
    • 6.6.2: Operation on Public Lands in the U.S.A.
    • 6.6.3: Crankcase Emission Control System
    • 6.6.4: Exhaust Emission Control System
    • 6.6.5: Electromagnetic Interference
  • Chapter 7: Maintenance
    • 7.7.1: Periodic Maintenance Chart
      • 7.7.1.1: Polaris Maintenance Schedule
    • 7.7.2: Lubrication Recommendations
    • 7.7.3: Engine Oil
      • 7.7.3.1: Oil Recommendations
      • 7.7.3.2: Engine Oil Check
      • 7.7.3.3: Oil and Filter Change
      • 7.7.3.4: Oil and Filter Change Video
    • 7.7.4: Transmission (Main Gearcase)
      • 7.7.4.1: Fluid Check
      • 7.7.4.2: Fluid Change
      • 7.7.4.3: Transmission Fluid Change Video
    • 7.7.5: Demand Drive Unit (Front Gearcase)
      • 7.7.5.1: Demand Drive Fluid Check
      • 7.7.5.2: Demand Drive Fluid Change
      • 7.7.5.3: Demand Drive Fluid Change Video
    • 7.7.6: Gearcase Specification Chart
    • 7.7.7: Spark Plugs
      • 7.7.7.1: Spark Plug Gap / Torque
      • 7.7.7.2: Spark Plug Removal and Replacement
      • 7.7.7.3: Spark Plug Condition
      • 7.7.7.4: Spark Plug Service Video
    • 7.7.8: Fuse / Relay Center
    • 7.7.9: Cooling System
      • 7.7.9.1: Radiator Coolant Level / Changing Coolant
      • 7.7.9.2: Adding or Changing Coolant
      • 7.7.9.3: Radiators and Cooling Fan
    • 7.7.10: POLARIS Variable Transmission (PVT) System
      • 7.7.10.1: Belt Replacement / Debris Removal
      • 7.7.10.2: PVT Drying
      • 7.7.10.3: Drive Belt Inspection and Replacement Video
    • 7.7.11: Filter Systems
      • 7.7.11.1: Intake Pre-Filters
      • 7.7.11.2: Air Filter
      • 7.7.11.3: Air Filter Inspection and Replacement Video
    • 7.7.12: Spark Arrestor
    • 7.7.13: Brakes
      • 7.7.13.1: Brake Inspection
      • 7.7.13.2: Brake Fluid
      • 7.7.13.3: Wheel / Brake System Inspection and Tire Rotation Video
    • 7.7.14: Suspension System
      • 7.7.14.1: Front / Rear Shock Compression Adjustment
      • 7.7.14.2: Front / Rear Spring Preload Adjustment
      • 7.7.14.3: Preload Settings
    • 7.7.15: Tires
      • 7.7.15.1: Tire Tread Depth
      • 7.7.15.2: Tire Rotation
      • 7.7.15.3: Wheel / Brake System Inspection and Tire Rotation Video
      • 7.7.15.4: Axle and Wheel Nut Torque Specifications
      • 7.7.15.5: Wheel Removal
      • 7.7.15.6: Wheel Installation
      • 7.7.15.7: Wheel / Brake System Inspection and Tire Rotation Video
    • 7.7.16: Lights
      • 7.7.16.1: Taillight / Brake Light Replacement
      • 7.7.16.2: Headlight Replacement
      • 7.7.16.3: Headlight Beam Adjustment
    • 7.7.17: Vehicle Immersion
    • 7.7.18: Steering Wheel Inspection
    • 7.7.19: Battery
      • 7.7.19.1: Battery Removal
      • 7.7.19.2: Battery Installation
      • 7.7.19.3: Battery Maintenance and Charging
      • 7.7.19.4: Battery Removal and Installation Video
    • 7.7.20: Cleaning and Storage
      • 7.7.20.1: Washing the Vehicle
      • 7.7.20.2: Polishing the Vehicle
      • 7.7.20.3: Storage Tips
    • 7.7.21: Towing a RZR
    • 7.7.22: Trailering Safety
      • 7.7.22.1: Transporting the Vehicle
  • Chapter 8: Specifications
    • 8.8.1: RZR Pro XP
    • 8.8.2: RZR Pro XP 4
    • 8.8.3: Output Gear Ratios
    • 8.8.4: Clutching
    • 8.8.5: Clutch Chart
  • Chapter 9: Polaris Products
    • 9.9.1: Lubricants / Service Products
  • Chapter 10: Troubleshooting
    • 10.10.1: Drive Belt Wear/Burn
    • 10.10.2: Engine Doesn’t Turn Over
    • 10.10.3: Engine Turns Over, Fails to Start
    • 10.10.4: Engine Backfires
    • 10.10.5: Engine Pings or Knocks
    • 10.10.6: Engine Runs Irregularly, Stalls or Misfires
    • 10.10.7: Engine Stops or Loses Power
    • 10.10.8: Diagnostic Display Code Definitions
  • Chapter 11: Warranty
    • 11.11.1: Limited Warranty
    • 11.11.2: Registration
    • 11.11.3: Spark Arrestor Warranty
    • 11.11.4: Warranty Coverage and Exclusions
    • 11.11.5: How to Obtain Warranty Service
    • 11.11.6: Exported Products
    • 11.11.7: Notice
    • 11.11.8: U.S.A. EPA Emissions Limited Warranty
    • 11.11.9: California Residents
  • Chapter 12: Maintenance Log
    • 12.12.1: Maintenance Log

Spark Plugs

In this section:

  1. Spark Plug Gap / Torque
  2. Spark Plug Removal and Replacement
  3. Spark Plug Condition
  4. Spark Plug Service Video

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