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2022 800 Titan Adventure Owner’s Manual

i 2022 800 Titan Adventure Owner’s Manual
ii Welcome
iii Safety Symbols and Signal Words
Table Of Contents
Chapter 1: Introduction
- 1.1.1: Important Notes for Owners and Drivers
- 1.1.2: Preservation of the Environment
  - 1.1.2.1: Noise Level
  - 1.1.2.2: Air Pollution
- 1.1.3: Vehicle Identification Numbers
  - 1.1.3.1: Key Identification
- 1.1.4: Radio Compliance Statements
- 1.1.5: Reporting Safety Defects (Canada)
Chapter 2: Safety
- 2.2.1: Operator Safety
  - 2.2.1.1: Stay Clear of Track
  - 2.2.1.2: Stay Clear of Engine
  - 2.2.1.3: Riding Position
  - 2.2.1.4: Rider Capacity
  - 2.2.1.5: Riding Apparel
    - 2.2.1.5.1: Helmet
    - 2.2.1.5.2: Eye Protection
    - 2.2.1.5.3: Clothing
  - 2.2.1.6: Survival Preparation
  - 2.2.1.7: Excessive Speed
  - 2.2.1.8: Driver Awareness
  - 2.2.1.9: Disabled Operators
  - 2.2.1.10: Mountainous Terrain Riding
    - 2.2.1.10.1: Get the Safety Gear
    - 2.2.1.10.2: Get to Know Your Safety Gear
    - 2.2.1.10.3: Get the Picture
    - 2.2.1.10.4: Get Out of Harm’s Way
    - 2.2.1.10.5: Get to Know Your Mountain Snowmobile
    - 2.2.1.10.6: Get the Forecast
    - 2.2.1.10.7: Get Avalanche Safety Training
    - 2.2.1.10.8: Avalanche Awareness
  - 2.2.1.11: Ice and Snow Build-up
  - 2.2.1.12: Driving on Slippery Surfaces
  - 2.2.1.13: Inadequate Snow Conditions
  - 2.2.1.14: Operating in Deep Snow
  - 2.2.1.15: Hidden Obstructions
  - 2.2.1.16: Driving Downhill
  - 2.2.1.17: Driving in Hilly Terrain
  - 2.2.1.18: Drive Belt
  - 2.2.1.19: Intake Silencer
  - 2.2.1.20: Clutches
  - 2.2.1.21: Cold Weather Drive-Away
  - 2.2.1.22: Maneuverability
  - 2.2.1.23: Driving Responsibly
  - 2.2.1.24: Windchill/Temperature Charts
    - 2.2.1.24.1: Windchill Chart (°F)
    - 2.2.1.24.2: Windchill Chart (°C)
- 2.2.2: Safety Labels and Locations
  - 2.2.2.1: 800 Titan
    - 2.2.2.1.1: Clutch Warning
    - 2.2.2.1.2: Fuel Gauge Setting Caution
    - 2.2.2.1.3: General Warning
    - 2.2.2.1.4: Moving Parts Warning
Chapter 3: Features
- 3.3.1: Component Location
  - 3.3.1.1: Titan
  - 3.3.1.2: Controls
  - 3.3.1.3: Gear Selector
  - 3.3.1.4: Ignition Switch
  - 3.3.1.5: 12-Volt RCA Power Sources
  - 3.3.1.6: Adjustable Headlight
  - 3.3.1.7: Spare Belt Holder / Tools
  - 3.3.1.8: Rail Scratchers
  - 3.3.1.9: Detonation Elimination Technology (DET)
  - 3.3.1.10: Oil Pump Failure Protection (if equipped)
  - 3.3.1.11: Extended Idle Engine Shutoff
  - 3.3.1.12: ECU Speed Limiter
  - 3.3.1.13: Security System (Ignition Lock System)
Chapter 4: Gauge
- 4.4.1: Standard Instrument Cluster
  - 4.4.1.1: Indicator Lamps
  - 4.4.1.2: Rider Information Center
    - 4.4.1.2.1: Information Display Area
    - 4.4.1.2.2: Speed Display Area
    - 4.4.1.2.3: Odometer/Engine Hour Display Area
    - 4.4.1.2.4: Standard/Metric Display
    - 4.4.1.2.5: Diagnostic Display Mode
- 4.4.2: Fuel Type Selection
  - 4.4.2.1: POLARIS Interactive Digital Display (PIDD)
- 4.4.3: Engine Overheat Indicators
  - 4.4.3.1: Flashing Indicator
  - 4.4.3.2: Engine-Cooling Actions
Chapter 5: The Perfect Fit
- 5.5.1: Suspension Quick Set-Up Guide
  - 5.5.1.1: Introduction
  - 5.5.1.2: Shock Locations
  - 5.5.1.3: Shock Compression Damping
  - 5.5.1.4: Front Suspension
    - 5.5.1.4.1: Front Suspension (IFS) Factory Spring Settings
    - 5.5.1.4.2: Front Suspension (IFS) Factory Clicker Settings
  - 5.5.1.5: Rear Suspension
    - 5.5.1.5.1: Front Track Shock Factory Spring Settings
    - 5.5.1.5.2: Front Track Shock Factory Clicker Settings
    - 5.5.1.5.3: Rear Track Shock Factory Clicker Settings
    - 5.5.1.5.4: Torsion Spring Adjustments
  - 5.5.1.6: Limiter Strap Adjustment
- 5.5.2: Handlebar Settings
  - 5.5.2.1: Handlebar Component Torque Settings
  - 5.5.2.2: Handlebar Component Locations
  - 5.5.2.3: Left Hand Control Adjustment
  - 5.5.2.4: Throttle Block Alignment
  - 5.5.2.5: Engine Stop Switch Alignment
  - 5.5.2.6: Riser Angle
  - 5.5.2.7: Handlebar Angle
Chapter 6: Pre-Ride Inspections
- 6.6.1: Pre-Ride Checklist
- 6.6.2: Pre-Ride Suspension Inspection
- 6.6.3: Before Starting the Engine
  - 6.6.3.1: Read and Understand Your Owner's Manual
  - 6.6.3.2: Throttle Lever
  - 6.6.3.3: Throttle Safety Switch
  - 6.6.3.4: Brakes
    - 6.6.3.4.1: Brake Lever Travel
    - 6.6.3.4.2: Lever Feel
  - 6.6.3.5: Parking Brake Lever Lock
    - 6.6.3.5.1: Lock Engagement
    - 6.6.3.5.2: Lock Release
  - 6.6.3.6: Steering System
  - 6.6.3.7: Track
  - 6.6.3.8: Hood and Side Panel Fasteners
  - 6.6.3.9: Recoil Rope
- 6.6.4: Start the Engine and Check
  - 6.6.4.1: Engine Stop Switch
  - 6.6.4.2: Ignition Switch
  - 6.6.4.3: Tether Switch (if equipped)
  - 6.6.4.4: Lighting
  - 6.6.4.5: Mirrors (if equipped)
  - 6.6.4.6: Operating Area
Chapter 7: Operation
- 7.7.1: Starting the Engine
  - 7.7.1.1: Restarting an Engine
- 7.7.2: Break-In Period
  - 7.7.2.1: Engine Break-In
    - 7.7.2.1.1: Engine Break-In Period
  - 7.7.2.2: Oil Injection System
  - 7.7.2.3: Drive Belt Break-In
  - 7.7.2.4: Track Break-In
- 7.7.3: Track Warm-Up
- 7.7.4: Slide Rail and Track Cooling
- 7.7.5: Fuel
- 7.7.6: Fuel Recommendation
- 7.7.7: Fuel System Deicers
- 7.7.8: Oil
  - 7.7.8.1: Low Oil Level
- 7.7.9: Throttle Lever
- 7.7.10: Engine Stop Switch
- 7.7.11: Throttle Safety Switch
- 7.7.12: Emergency Stopping
- 7.7.13: Daily Storage
- 7.7.14: Towing
Chapter 8: Emissions Control Systems
- 8.8.1: Emission Control Information
  - 8.8.1.1: Emission Control Label
  - 8.8.1.2: Emission Control Maintenance Requirements
  - 8.8.1.3: Owner's Responsibilities
  - 8.8.1.4: Non-ionizing Radiation
Chapter 9: Maintenance
- 9.9.1: POLARIS Recommended Maintenance Program
- 9.9.2: Polaris Maintenance Schedule
- 9.9.3: Lubrication
  - 9.9.3.1: Rear Suspension
  - 9.9.3.2: Oil Lines
- 9.9.4: Hood/Side Panel
- 9.9.5: Intake Filters
- 9.9.6: Fuel Pump
- 9.9.7: Fuel Filter / Fuel Lines
- 9.9.8: Spark Plugs
  - 9.9.8.1: Spark Plug Recommendations
  - 9.9.8.2: Spark Plug Maintenance
  - 9.9.8.3: Spark Plug Condition
- 9.9.9: Cooling System
  - 9.9.9.1: Coolant
  - 9.9.9.2: Coolant Level
  - 9.9.9.3: Flushing the Cooling System
  - 9.9.9.4: Bleeding the Cooling System
- 9.9.10: Exhaust System
- 9.9.11: Brakes
  - 9.9.11.1: Hydraulic Brake Inspection
  - 9.9.11.2: Brake Components
  - 9.9.11.3: Excessive Lever Travel
  - 9.9.11.4: Brake Fluid
  - 9.9.11.5: Bleeding the Hydraulic Brake System
- 9.9.12: Lights
- 9.9.13: Fuse Replacement
  - 9.9.13.1: Constant Power Fuse
- 9.9.14: Clutch System
  - 9.9.14.1: Clutch Alignment Offset
  - 9.9.14.2: Drive Belt Condition
  - 9.9.14.3: Drive Belt Deflection
  - 9.9.14.4: Belt Deflection Adjustment
  - 9.9.14.5: Drive Belt Removal
  - 9.9.14.6: Drive Belt Installation
- 9.9.15: Drive System
  - 9.9.15.1: Transmission Fluid Level Check
  - 9.9.15.2: Transmission Fluid Change
- 9.9.16: Track Maintenance
  - 9.9.16.1: Track Inspection
  - 9.9.16.2: Track Lubrication
  - 9.9.16.3: Track Alignment
  - 9.9.16.4: Track Tension
- 9.9.17: Steering System
  - 9.9.17.1: Front Suspension Inspection
  - 9.9.17.2: Ski Alignment
  - 9.9.17.3: Ski Skags
    - 9.9.17.3.1: Skag Replacement
  - 9.9.17.4: Rail Slide Wear
- 9.9.18: Battery Maintenance
  - 9.9.18.1: Battery Removal
  - 9.9.18.2: Battery Installation
  - 9.9.18.3: Battery Identification
  - 9.9.18.4: Battery Charging
  - 9.9.18.5: Battery Charge Relay Control
  - 9.9.18.6: Off Season Storage
  - 9.9.18.7: Lead Acid Conventional Battery Maintenance
  - 9.9.18.8: Dry Shipped AGM Battery Maintenance
  - 9.9.18.9: Lead Acid Low Maintenance Battery Maintenance
  - 9.9.18.10: AGM Low Maintenance Battery Maintenance
- 9.9.19: Transporting the Snowmobile
- 9.9.20: Summer/Long-Term Storage Guide
  - 9.9.20.1: Treating the Fuel System
  - 9.9.20.2: Fogging the Engine
  - 9.9.20.3: Drive Belt Storage
  - 9.9.20.4: Battery and Electrical System Storage
  - 9.9.20.5: Cleaning the Snowmobile
  - 9.9.20.6: Lubricate the Pivots
  - 9.9.20.7: Storing the Snowmobile
- 9.9.21: Winter Ride Preparation
Chapter 10: Specifications
- 10.10.1: 800 Titan XC 155
  800 Titan Adventure 155
Chapter 11: Troubleshooting
- 11.11.1: Engine Troubleshooting
- 11.11.2: Suspension Troubleshooting
- 11.11.3: Drive Belt Troubleshooting
- 11.11.4: Troubleshooting (DET)
Chapter 12: Warranty
- 12.12.1: Service and Warranty Information
  - 12.12.1.1: Obtaining Service and Warranty Assistance
  - 12.12.1.2: Limited Warranty
  - 12.12.1.3: Registration
  - 12.12.1.4: Warranty Coverage and Exclusions
    - 12.12.1.4.1: Limitations of Warranties and Remedies
      - 12.12.1.4.1.1: Lubricants and Fluids
  - 12.12.1.5: How to Obtain Warranty Service
    - 12.12.1.5.1: In the country where your product was purchased:
    - 12.12.1.5.2: Outside the country where your product was purchased:
    - 12.12.1.5.3: If you move:
    - 12.12.1.5.4: If you purchase from a private party:
  - 12.12.1.6: Exported Products
  - 12.12.1.7: Notice
  - 12.12.1.8: U.S.A. EPA Emissions Limited Warranty
Chapter 13: Maintenance Log
- 13.13.1: Maintenance Log
Index

Front Suspension

In this section:

Front Suspension (IFS) Factory Spring Settings
Front Suspension (IFS) Factory Clicker Settings

Parent topic: Suspension Quick Set-Up Guide

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