Maintenance Chart Key

Perform these procedures more often for vehicles subjected to severe use.

Have an authorized Polaris dealer or other qualified person perform these services.

Steering

Pre-Ride

Make adjustments as needed. See the Pre-Ride Checklist.

Front suspension

Rear suspension

Tires

Brake fluid level

Brake lever travel

Brake system

Wheels/fasteners

Frame fasteners

Engine oil level

Winch (if equipped)

See the Winch Guide for details

XU

Air filter, pre-filter

Daily

Inspect; clean often; replace as needed

XU

Air box sediment tube

Daily

Drain deposits when visible

Coolant

Daily

Check level

Power steering unit (if equipped)

Daily

Inspect daily; clean often

Headlight/taillight/ worklight

Daily

Check operation; apply dielectric grease if replacing lamps

XU

Air filter, main element

Weekly

Inspect; replace as needed

Recoil housing

Weekly

Drain water as needed, check often if operating in wet conditions

XU

D

Brake pad wear

10 H

Monthly

100 (160)

Inspect periodically

Battery

20 H

Monthly

200 (320)

Check terminals; clean; test

Fuel System

20 H

Monthly

Inspect; cycle key to pressurize fuel pump; check lines and fittings for leaks and abrasion

XU

Engine breather valve (if equipped)

25 H

Monthly

250 (400)

Inspect; clean if needed

XU

Engine oil change

25 H

1 M

250 (400)

Break-in oil and filter change

XU

Demand drive fluid (extreme use)

25 H

1 M

250 (400)

Change fluid every 25 hours if 4WDC is subjected to extreme use.

XU

Demand drive fluid

25 H

1 M

250 (400)

Break-in oil level check

XU

Rear gearcase oil

25 H

1 M

250 (400)

Break-in oil level check

XU

Transmission oil

25 H

1 M

250 (400)

Break-in oil level check

XU

General lubrication

50 H

3 M

500 (800)

Lubricate all fittings, pivots, cables, etc.

Throttle Body Intake Duct

50 H

6 M

500 (800)

Inspect duct for proper sealing/air leaks

Drive belt

50 H

6 M

500 (800)

Inspect; adjust; replace as needed

Cooling system

50 H

6 M

1000 (1600)

Inspect coolant strength seasonally; pressure test system yearly

XU

Engine oil change

100 H

6 M

1000 (1600)

Change the oil and filter

XU

Oil lines and fasteners

100 H

6 M

1000 (1600)

Inspect for leaks and loose fittings

XU

Demand drive fluid (normal use)

100 H

12 M

1000 (1600)

Change fluid; change fluid every 25 hours if ADC is subjected to extreme use.

XU

Rear gearcase oil

100 H

12 M

1000 (1600)

Change fluid

XU

Transmission oil

100 H

12 M

1000 (1600)

Change fluid

D

Fuel system/filter

100 H

12 M

1000 (1600)

Cycle key to pressurize fuel pump; check for leaks at fill cap, fuel lines/rail and fuel pump; replace lines every two years

XU

Radiator (if applicable)

100 H

12 M

1000 (1600)

Inspect; clean external surfaces

XU

Cooling hoses (if applicable)

100 H

12 M

1000 (1600)

Inspect for leaks

XU

Engine mounts

100 H

12 M

1000 (1600)

Inspect

Exhaust muffler/ pipe / Joints

100 H

12 M

1000 (1600)

Inspect; clean; replace worn parts

D

Spark plug

100 H

12 M

1000 (1600)

Inspect; replace as needed

XU

Wiring

100 H

12 M

1000 (1600)

Inspect for wear, routing, security; apply dielectric grease to connectors subjected to water, mud, etc.

D

Clutches (drive and driven)

100 H

12 M

1000 (1600)

Inspect; clean; replace worn parts

D

Front wheel bearings

100 H

12 M

1000 (1600)

Inspect; replace as needed

D

Brake fluid

200 H

24 M

2000 (3200)

Change every two years

Spark arrester

300 H

36 M

3000 (4800)

Clean out

XU

Coolant

60 M

Replace coolant

D

Valve clearance

500 H

8000 (5000)

Inspect; adjust

Idle speed

Adjust as needed

D

Toe adjustment

Inspect periodically; adjust when parts are replaced

Headlight aim

Adjust as needed