Maintenance Chart Key
| Symbol | Description |
|---|---|
| XU |
Perform these procedures more often for vehicles subjected to severe use. |
| D |
Have an authorized Polaris dealer or other qualified person perform these services. |
WARNING
Improperly performing the procedures marked with
a D could result in component failure and lead to serious injury
or death. Have an authorized POLARIS dealer or other qualified person
perform these services.
Perform all services at whichever maintenance interval is reached first. Record maintenance and service in the Maintenance Log.
| Item | Maintenance Interval (whichever comes first) |
Remarks | |||
|---|---|---|---|---|---|
| Hours | Calendar | Miles (KM) |
|||
| Steering | Pre-Ride | Inspect and make adjustments as needed. | |||
| Front Suspension | |||||
| Rear Suspension | |||||
| Tires | |||||
| Brake Fluid Level | |||||
| Brake Lever Travel | |||||
| Brake System | |||||
| Wheels / Fasteners | |||||
| CV Boot | |||||
| Frame Fasteners | |||||
| Engine Oil Level | |||||
| Winch (if equipped) | |||||
| XU | Air Filter (Pre-Filter) | - | Daily | - | Inspect; clean often; replace as needed |
| Air Box Sediment Tube | - | Daily | - | Drain deposits when visible | |
| Coolant | - | Daily | - | Check level daily, change coolant every two years | |
| Head Lights / Tail Lights | - | Daily | - | Check operation; apply dielectric grease if replacing | |
| Power Steering unit (If equipped) |
- | Daily | Inspect daily, clean often | ||
| XU | Air Filter (main element) | - | Weekly | - | Inspect; replace as needed |
|
XU
D |
Brake Pad Wear | 10 H | Monthly | 100 (160) | Inspect periodically |
| Battery | 20 H | Monthly | 200 (320) | Check terminals; clean; test | |
| Fuel System | 20 H | Monthly | - | Turn key on to pressurize fuel pump, check lines/fittings for leaks and abrasion. | |
|
XU
|
Engine Oil Change | 25 H | 1 M | - | Break-in oil and filter change |
| XU | Demand Drive Fluid | 25 H | 1 M | 250 (400) | Break-in fluid level check |
| XU | Rear Gearcase Oil | 25 H | 1 M | 250 (400) | Break-in fluid level check |
| XU | Transmission Fluid | 25 H | 1 M | 250 (400) | Break-in fluid level check |
| XU | General Lubrication | 50 H | 3 M | 500 (800) | Lubricate all fittings, pivots, cables, etc. |
| Shift Linkage | 50 H | 3 M | 500 (800) | Inspect | |
| D | Steering | 50 H | 6 M | 500 (800) | Lubricate |
| XU | Front/Rear Suspension | 50 H | 6 M | 500 (800) | Lubricate |
| XU | Throttle Release Switch | 50 H | 6 M | 500 (800) | Inspect; adjust; lubricate; replace if necessary |
| Throttle Body Intake Duct | 50 H | 6 M | 500 (800) | Inspect ducts for proper sealing / air leaks | |
| Drive Belt | 50 H | 6 M | 500 (800) | Inspect ducts for proper sealing / air leaks | |
| Cooling System | 50 H | 6 M | 1000 (1600) | Inspect coolant strength seasonally; pressure test system yearly | |
| XU | Radiator | 50 H | 6 M | 1000 (1600) | Inspect; clean external surfaces |
| XU | Cooling Hoses | 50 H | 6 M | 1000 (1600) | Inspect for leaks |
| XU | Oil lines and fasteners | 100 H | 6 M | 1000 (1600) | Inspect for leaks and loose fittings |
| XU | Engine oil change | 100 H | 6 M | 1000 (1600) | Change the oil and filter |
| XU | Demand drive fluid (normal use) | 100 H | 12 M | 600 (1000) | Change fluid |
| XU | Rear gearcase oil | 100 H | 12 M | 600 (1000) | Change fluid |
| XU | Transmission oil | 100 H | 12 M | 600 (1000) | Change fluid |
| D | Fuel System | 100 H | 12 M | 600 (1000) | Cycle key to pressurize fuel pump; check for leaks at fill cap, fuel lines/rail and fuel pump |
| XU | Engine Mounts | 100 H | 12 M | 1000 (1600) | Inspect |
| Exhaust Pipe / Silencer | 100 H | 12 M | 1000 (1600) | Inspect | |
| XU | Spark Plug | 100 H | 12 M | 600 (1000) | Inspect; replace as needed |
| XU | Wiring | 100 H | 12 M | 1000 (1600) | Inspect for wear, routing, security; apply dielectric grease to connectors subjected to water, mud, etc. |
| D | Clutches (Drive/Driven) | 100 H | 12 M | 1000 (1600) | Inspect; clean; replace worn parts |
| D | Wheel Bearings | 100 H | 12 M | 1000 (1600) | Inspect; replace as needed |
| D | Brake Fluid | 200 H | 24 M | 2000 (3200) | Change every two years |
| Spark Arrestor | 300 H | 36 M | 3000 (4800) | Clean out; or remove clean out plug | |
| XU | Coolant | - | 60 M | - | Replace coolant (50/50 Extended Life Coolant) |
| XU | Valve Clearance | 500 H | - | 5000 (8000) | Inspect; adjust as needed |
| D | Toe Adjustment | - | Inspect periodically; adjust as needed | ||
| Headlight Aim | - | Adjust as needed | |||