IMPORTANT

The Owner's Manual for this vehicle contains warnings, instructions and other information you must read and fully understand before safely riding or performing maintenance on this vehicle. Always follow the warnings and instructions in Owner's Manual.

Click the link above for the Table Of Contents, or download a full PDF of the Owner Manual in the Owner Support area of Polaris.com.

2023 Pro XD Mid-Size Gas Owner’s Manual

P/N 9940961

Trademarks

Unless noted, trademarks are the property of Polaris Industries Inc. Loctite® is a registered trademark of Henkel Corporation. WD-40® is registered to WD-40 Manufacturing Company. QR Code® is a registered trademark of DENSO WAVE INCORPORATED. OSHA® is a registered trademark of the Occupational Safety and Health Administration. U.S. Dept. of Labor, MACPHERSON RIDE® is a trademark of Aftermarket Auto Parts Alliance, Inc. NGK® is a registered trademark of NGK Spark Plug Co., Ltd. Tread Lightly® is a registered trademark of the United States Department of Agriculture. Google Play® is a registered trademark of Google LLC. BatteryMINDer® is a registered trademark of VDC Electronics Inc. Apple® and APP Store® are registered trademarks of Apple Inc. NYOGEL® is a registered trademark of Nye Lubricants, Inc.

Copyright Information

Copyright 2022 Polaris Industries, Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication. Depictions and/or procedures in this publication are intended for reference use only. No liability can be accepted for omissions or inaccuracies. Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited.

The original instructions for this vehicle are in English. Other languages are provided as translations of the original instructions.

Printing

Printed in U.S.A.

i Title
ii Welcome
Chapter 1: Introduction
- 1.1.1: Important Information
- 1.1.2: Safety Symbols and Signal Words
- 1.1.3: Vehicle Identification Numbers
- 1.1.4: Near-field Communication (NFC)
  (if equipped)
- 1.1.5: Avoid Operating on Public Roads (Paved or Otherwise)
Chapter 2: Safety
- 2.2.1: Personal Protective Equipment
  - 2.2.1.1: Rider Comfort
- 2.2.2: Safety Labels and Locations
  - 2.2.2.1: Belt Warning
  - 2.2.2.2: Proper Use Warning (Standard)
  - 2.2.2.3: Proper Use Warning (CREW)
  - 2.2.2.4: Passenger / Tire Pressure Warning
  - 2.2.2.5: Seat Belt / Drive Responsibly Warning
  - 2.2.2.6: Maximum Payload Warning
  - 2.2.2.7: Clutch Cover Warning
  - 2.2.2.8: Fuel Transport Warning
  - 2.2.2.9: Air Filter Caution
- 2.2.3: Operator Safety
  - 2.2.3.1: Proper Operation
  - 2.2.3.2: Operating Without Instruction
  - 2.2.3.3: Age Restrictions
  - 2.2.3.4: Using Alcohol or Drugs
  - 2.2.3.5: Failure to Inspect Before Operating
  - 2.2.3.6: Seat Belts
  - 2.2.3.7: Operating With a Load on the Vehicle
  - 2.2.3.8: Improper Tire Maintenance
  - 2.2.3.9: Operating at Excessive Speeds
  - 2.2.3.10: Jumps and Stunts
  - 2.2.3.11: Turning Improperly
  - 2.2.3.12: Improper Hill Climbing
  - 2.2.3.13: Descending Hills Improperly
  - 2.2.3.14: Crossing Hillsides
  - 2.2.3.15: Stalling While Climbing a Hill
  - 2.2.3.16: Operating in Unfamiliar Terrain
  - 2.2.3.17: Operating Improperly in Reverse
  - 2.2.3.18: Skidding or Sliding
  - 2.2.3.19: Operating Over Obstacles
  - 2.2.3.20: Operating Through Water
  - 2.2.3.21: Operating on Frozen Bodies of Water
  - 2.2.3.22: Operating a Damaged Vehicle
  - 2.2.3.23: Improper Cargo Loading
  - 2.2.3.24: Poor Visibility
  - 2.2.3.25: Hot Exhaust Systems
  - 2.2.3.26: Exposure to Exhaust
  - 2.2.3.27: Unauthorized Use of the Vehicle
  - 2.2.3.28: Equipment Modifications
Chapter 3: Features and Controls
- 3.3.1: Component Locations
- 3.3.2: Console
  - 3.3.2.1: Adjustable Steering Wheel
  - 3.3.2.2: Auxiliary Outlet
  - 3.3.2.3: USB Outlets
  - 3.3.2.4: Battery Trickle-Charging Port
  - 3.3.2.5: Gear Selector
- 3.3.3: Switches
  - 3.3.3.1: Mode Button
  - 3.3.3.2: Ignition Switch
  - 3.3.3.3: Driveline Mode Switch
- 3.3.4: Throttle Pedal
- 3.3.5: Brake Pedal
- 3.3.6: Seat
  - 3.3.6.1: Seat Belts
  - 3.3.6.2: Seat Belt Inspection
  - 3.3.6.3: Seat and Storage Compartments
  - 3.3.6.4: Seat Removal
- 3.3.7: Electronic Power Steering
  (if equipped)
- 3.3.8: Fuel Cap
- 3.3.9: Occupant Protective Structure (OPS)
- 3.3.10: Trailer Hitch Bracket
- 3.3.11: Instrument Cluster
  - 3.3.11.1: Overview
  - 3.3.11.2: Indicator Lamps
  - 3.3.11.3: Display Area 1
  - 3.3.11.4: Display Area 2
- 3.3.12: Options Menu
  - 3.3.12.1: Unit Selection Distance
  - 3.3.12.2: Unit Selection Temperature
  - 3.3.12.3: Clock
  - 3.3.12.4: Back Light Color
  - 3.3.12.5: Back Light Level
  - 3.3.12.6: Service Hours
  - 3.3.12.7: Adjustable Speed Limiting
  - 3.3.12.8: Diagnostic Code
    - 3.3.12.8.1: Diagnostic Display Code Definitions
Chapter 4: Operation
- 4.4.1: Important Information
- 4.4.2: Vehicle Break-in Period
- 4.4.3: Engine and Drivetrain Break-in
- 4.4.4: PVT Break-in (Clutches/Belt)
- 4.4.5: Pre-Ride Inspection
- 4.4.6: Starting the Engine
- 4.4.7: Stopping the Engine
- 4.4.8: Braking
- 4.4.9: Driving Procedures
  - 4.4.9.1: Driving with a Passenger
  - 4.4.9.2: Driving on Slippery Surfaces
  - 4.4.9.3: Driving Uphill
  - 4.4.9.4: Driving on a Sidehill (Sidehilling)
  - 4.4.9.5: Driving Downhill
  - 4.4.9.6: Driving Through Water
  - 4.4.9.7: Driving in Reverse
  - 4.4.9.8: Driving Over Obstacles
  - 4.4.9.9: Parking the Vehicle
  - 4.4.9.10: Parking on an Incline
- 4.4.10: Hauling Cargo
  - 4.4.10.1: Load Capacity
- 4.4.11: Towing Loads
- 4.4.12: Dumping the Cargo Box
- 4.4.13: All Wheel Drive/Rear Differential System
Chapter 5: Winch Guide
- 5.5.1: Winch Safety
- 5.5.2: Winch Safety Precautions
- 5.5.3: Winch Operation
- 5.5.4: Winch Cable Care
- 5.5.5: Shock Loading
- 5.5.6: Winch Maintenance and Service Safety
Chapter 6: Emission Control Systems
- 6.6.1: Noise Emission Control System
- 6.6.2: Spark Arrester
- 6.6.3: Exhaust Emission Control System
- 6.6.4: Electromagnetic Interference
Chapter 7: Maintenance
- 7.7.1: Overview
- 7.7.2: Polaris Maintenance Schedule - Pro XD Mid-Size Gas / Crew
- 7.7.3: Lubrication Recommendations
- 7.7.4: Engine Oil
  - 7.7.4.1: Oil Check
  - 7.7.4.2: Oil and Filter Change
- 7.7.5: Gearcases
  - 7.7.5.1: Gearcase Specification Chart
  - 7.7.5.2: Transmission (Main Gearcase)
  - 7.7.5.3: Front Gearcase (Demand Drive)
- 7.7.6: Grease Lubrication Points
- 7.7.7: Spark Plugs
  - 7.7.7.1: Spark Plug Recommendations
  - 7.7.7.2: Spark Plug Gap/Torque
  - 7.7.7.3: Spark Plug Inspection
  - 7.7.7.4: Normal Plug
  - 7.7.7.5: Wet Fouled Plug
- 7.7.8: Cooling System
  - 7.7.8.1: Adding or Changing Coolant
  - 7.7.8.2: Radiator and Cooling Fan
  - 7.7.8.3: Radiator Coolant Level
  - 7.7.8.4: Overflow Bottle Coolant Level
- 7.7.9: POLARIS Variable Transmission (PVT) System
  - 7.7.9.1: POLARIS Variable Transmission (PVT)
    System Drying
- 7.7.10: Vehicle Immersion
- 7.7.11: Filter Systems
  - 7.7.11.1: Air Filter
  - 7.7.11.2: Air Intake / Engine Breather Inspection
  - 7.7.11.3: Spark Arrestor
- 7.7.12: Brakes
- 7.7.13: Steering Wheel Inspection
- 7.7.14: Spring Adjustment
- 7.7.15: Tires
  - 7.7.15.1: Tire Tread Depth
  - 7.7.15.2: Axle and Wheel Nut Torque Specifications
  - 7.7.15.3: Wheel Removal
  - 7.7.15.4: Wheel Installation
- 7.7.16: Power Steering Unit (if equipped)
- 7.7.17: Fuses
- 7.7.18: Lights
  - 7.7.18.1: Headlight Lamp Replacement
  - 7.7.18.2: Headlight Beam Adjustment
  - 7.7.18.3: Brake Lights
- 7.7.19: Battery
  - 7.7.19.1: Battery Removal
  - 7.7.19.2: Battery Installation
  - 7.7.19.3: Battery Storage
  - 7.7.19.4: Battery Maintenance and Charging
- 7.7.20: Cleaning and Storage
  - 7.7.20.1: Washing the Vehicle
    - 7.7.20.1.1: Washing Tips
  - 7.7.20.2: Storage Tips
    - 7.7.20.2.1: Clean the Exterior
    - 7.7.20.2.2: Stabilize the Fuel
    - 7.7.20.2.3: Oil and Filter
    - 7.7.20.2.4: Air Filter / Air Box
    - 7.7.20.2.5: Fluid Levels
    - 7.7.20.2.6: Inspect and Lubricate
    - 7.7.20.2.7: Fog the Engine
    - 7.7.20.2.8: Battery Maintenance
    - 7.7.20.2.9: Storage Area / Covers
  - 7.7.20.3: Removal from Storage
  - 7.7.20.4: Loading and Unloading
  - 7.7.20.5: Minimum Working Load Limit
  - 7.7.20.6: Transporting the Vehicle
  - 7.7.20.7: Tie-Down Locations
Specifications
- 8.1 PRO XD Mid-Size
- 8.2 PRO XD Mid-Size CREW
Chapter 8: POLARIS Products
- 8.8.1: Product Information
Chapter 9: Troubleshooting
- 9.9.1: Drive Belt Wear/Burn
- 9.9.2: Engine Doesn't Turn Over
- 9.9.3: Engine Turns Over, Fails to Start
- 9.9.4: Engine Backfires
- 9.9.5: Engine Pings or Knocks
- 9.9.6: Engine Runs Irregularly, Stalls or Misfires
- 9.9.7: Engine Stops or Loses Power
Chapter 10: Warranty
- 10.10.1: Limited Warranty
- 10.10.2: Registration
- 10.10.3: Warranty Coverage And Exclusions
  - 10.10.3.1: Limitations Of Warranties And Remedies
  - 10.10.3.2: Lubricants and Fluids
- 10.10.4: How To Obtain Warranty Service
  - 10.10.4.1: In the Country where your product was purchased:
  - 10.10.4.2: Outside the Country where your product was purchased:
  - 10.10.4.3: If you move:
  - 10.10.4.4: If you purchase from a private party:
- 10.10.5: Exported Products
- 10.10.6: Notice
- 10.10.7: U.S.A. EPA Emissions Limited Warranty
- 10.10.8: California Residents
Chapter 11: Maintenance Log
- 11.11.1: Maintenance Log