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Table of Contents
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English
français
Español
italiano
Deutsche
português
русский — Russian
日本語 — Japanese
中文 — Chinese
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2023 Pro XD Mid-Size Gas Owner’s Manual
i
Title
ii
Welcome
Chapter 1:
Introduction
1.1.1:
Important Information
1.1.2:
Safety Symbols and Signal Words
1.1.3:
Vehicle Identification Numbers
1.1.4:
Near-field Communication (NFC)
(if equipped)
1.1.5:
Avoid Operating on Public Roads (Paved or Otherwise)
Chapter 2:
Safety
2.2.1:
Personal Protective Equipment
2.2.1.1:
Rider Comfort
2.2.2:
Safety Labels and Locations
2.2.2.1:
Belt Warning
2.2.2.2:
Proper Use Warning (Standard)
2.2.2.3:
Proper Use Warning (CREW)
2.2.2.4:
Passenger / Tire Pressure Warning
2.2.2.5:
Seat Belt / Drive Responsibly Warning
2.2.2.6:
Maximum Payload Warning
2.2.2.7:
Clutch Cover Warning
2.2.2.8:
Fuel Transport Warning
2.2.2.9:
Air Filter Caution
2.2.3:
Operator Safety
2.2.3.1:
Proper Operation
2.2.3.2:
Operating Without Instruction
2.2.3.3:
Age Restrictions
2.2.3.4:
Using Alcohol or Drugs
2.2.3.5:
Failure to Inspect Before Operating
2.2.3.6:
Seat Belts
2.2.3.7:
Operating With a Load on the Vehicle
2.2.3.8:
Improper Tire Maintenance
2.2.3.9:
Operating at Excessive Speeds
2.2.3.10:
Jumps and Stunts
2.2.3.11:
Turning Improperly
2.2.3.12:
Improper Hill Climbing
2.2.3.13:
Descending Hills Improperly
2.2.3.14:
Crossing Hillsides
2.2.3.15:
Stalling While Climbing a Hill
2.2.3.16:
Operating in Unfamiliar Terrain
2.2.3.17:
Operating Improperly in Reverse
2.2.3.18:
Skidding or Sliding
2.2.3.19:
Operating Over Obstacles
2.2.3.20:
Operating Through Water
2.2.3.21:
Operating on Frozen Bodies of Water
2.2.3.22:
Operating a Damaged Vehicle
2.2.3.23:
Improper Cargo Loading
2.2.3.24:
Poor Visibility
2.2.3.25:
Hot Exhaust Systems
2.2.3.26:
Exposure to Exhaust
2.2.3.27:
Unauthorized Use of the Vehicle
2.2.3.28:
Equipment Modifications
Chapter 3:
Features and Controls
3.3.1:
Component Locations
3.3.2:
Console
3.3.2.1:
Adjustable Steering Wheel
3.3.2.2:
Auxiliary Outlet
3.3.2.3:
USB Outlets
3.3.2.4:
Battery Trickle-Charging Port
3.3.2.5:
Gear Selector
3.3.3:
Switches
3.3.3.1:
Mode Button
3.3.3.2:
Ignition Switch
3.3.3.3:
Driveline Mode Switch
3.3.4:
Throttle Pedal
3.3.5:
Brake Pedal
3.3.6:
Seat
3.3.6.1:
Seat Belts
3.3.6.2:
Seat Belt Inspection
3.3.6.3:
Seat and Storage Compartments
3.3.6.4:
Seat Removal
3.3.7:
Electronic Power Steering
(if equipped)
3.3.8:
Fuel Cap
3.3.9:
Occupant Protective Structure (OPS)
3.3.10:
Trailer Hitch Bracket
3.3.11:
Instrument Cluster
3.3.11.1:
Overview
3.3.11.2:
Indicator Lamps
3.3.11.3:
Display Area 1
3.3.11.4:
Display Area 2
3.3.12:
Options Menu
3.3.12.1:
Unit Selection Distance
3.3.12.2:
Unit Selection Temperature
3.3.12.3:
Clock
3.3.12.4:
Back Light Color
3.3.12.5:
Back Light Level
3.3.12.6:
Service Hours
3.3.12.7:
Adjustable Speed Limiting
3.3.12.8:
Diagnostic Code
3.3.12.8.1:
Diagnostic Display Code Definitions
Chapter 4:
Operation
4.4.1:
Important Information
4.4.2:
Vehicle Break-in Period
4.4.3:
Engine and Drivetrain Break-in
4.4.4:
PVT Break-in (Clutches/Belt)
4.4.5:
Pre-Ride Inspection
4.4.6:
Starting the Engine
4.4.7:
Stopping the Engine
4.4.8:
Braking
4.4.9:
Driving Procedures
4.4.9.1:
Driving with a Passenger
4.4.9.2:
Driving on Slippery Surfaces
4.4.9.3:
Driving Uphill
4.4.9.4:
Driving on a Sidehill (Sidehilling)
4.4.9.5:
Driving Downhill
4.4.9.6:
Driving Through Water
4.4.9.7:
Driving in Reverse
4.4.9.8:
Driving Over Obstacles
4.4.9.9:
Parking the Vehicle
4.4.9.10:
Parking on an Incline
4.4.10:
Hauling Cargo
4.4.10.1:
Load Capacity
4.4.11:
Towing Loads
4.4.12:
Dumping the Cargo Box
4.4.13:
All Wheel Drive/Rear Differential System
Chapter 5:
Winch Guide
5.5.1:
Winch Safety
5.5.2:
Winch Safety Precautions
5.5.3:
Winch Operation
5.5.4:
Winch Cable Care
5.5.5:
Shock Loading
5.5.6:
Winch Maintenance and Service Safety
Chapter 6:
Emission Control Systems
6.6.1:
Noise Emission Control System
6.6.2:
Spark Arrester
6.6.3:
Exhaust Emission Control System
6.6.4:
Electromagnetic Interference
Chapter 7:
Maintenance
7.7.1:
Overview
7.7.2:
Polaris Maintenance Schedule - Pro XD Mid-Size Gas / Crew
7.7.3:
Lubrication Recommendations
7.7.4:
Engine Oil
7.7.4.1:
Oil Check
7.7.4.2:
Oil and Filter Change
7.7.5:
Gearcases
7.7.5.1:
Gearcase Specification Chart
7.7.5.2:
Transmission (Main Gearcase)
7.7.5.3:
Front Gearcase (Demand Drive)
7.7.6:
Grease Lubrication Points
7.7.7:
Spark Plugs
7.7.7.1:
Spark Plug Recommendations
7.7.7.2:
Spark Plug Gap/Torque
7.7.7.3:
Spark Plug Inspection
7.7.7.4:
Normal Plug
7.7.7.5:
Wet Fouled Plug
7.7.8:
Cooling System
7.7.8.1:
Adding or Changing Coolant
7.7.8.2:
Radiator and Cooling Fan
7.7.8.3:
Radiator Coolant Level
7.7.8.4:
Overflow Bottle Coolant Level
7.7.9:
POLARIS Variable Transmission (PVT) System
7.7.9.1:
POLARIS Variable Transmission (PVT)
System Drying
7.7.10:
Vehicle Immersion
7.7.11:
Filter Systems
7.7.11.1:
Air Filter
7.7.11.2:
Air Intake / Engine Breather Inspection
7.7.11.3:
Spark Arrestor
7.7.12:
Brakes
7.7.13:
Steering Wheel Inspection
7.7.14:
Spring Adjustment
7.7.15:
Tires
7.7.15.1:
Tire Tread Depth
7.7.15.2:
Axle and Wheel Nut Torque Specifications
7.7.15.3:
Wheel Removal
7.7.15.4:
Wheel Installation
7.7.16:
Power Steering Unit (if equipped)
7.7.17:
Fuses
7.7.18:
Lights
7.7.18.1:
Headlight Lamp Replacement
7.7.18.2:
Headlight Beam Adjustment
7.7.18.3:
Brake Lights
7.7.19:
Battery
7.7.19.1:
Battery Removal
7.7.19.2:
Battery Installation
7.7.19.3:
Battery Storage
7.7.19.4:
Battery Maintenance and Charging
7.7.20:
Cleaning and Storage
7.7.20.1:
Washing the Vehicle
7.7.20.1.1:
Washing Tips
7.7.20.2:
Storage Tips
7.7.20.2.1:
Clean the Exterior
7.7.20.2.2:
Stabilize the Fuel
7.7.20.2.3:
Oil and Filter
7.7.20.2.4:
Air Filter / Air Box
7.7.20.2.5:
Fluid Levels
7.7.20.2.6:
Inspect and Lubricate
7.7.20.2.7:
Fog the Engine
7.7.20.2.8:
Battery Maintenance
7.7.20.2.9:
Storage Area / Covers
7.7.20.3:
Removal from Storage
7.7.20.4:
Loading and Unloading
7.7.20.5:
Minimum Working Load Limit
7.7.20.6:
Transporting the Vehicle
7.7.20.7:
Tie-Down Locations
Specifications
8.1
PRO XD Mid-Size
8.2
PRO XD Mid-Size CREW
Chapter 8:
POLARIS Products
8.8.1:
Product Information
Chapter 9:
Troubleshooting
9.9.1:
Drive Belt Wear/Burn
9.9.2:
Engine Doesn't Turn Over
9.9.3:
Engine Turns Over, Fails to Start
9.9.4:
Engine Backfires
9.9.5:
Engine Pings or Knocks
9.9.6:
Engine Runs Irregularly, Stalls or Misfires
9.9.7:
Engine Stops or Loses Power
Chapter 10:
Warranty
10.10.1:
Limited Warranty
10.10.2:
Registration
10.10.3:
Warranty Coverage And Exclusions
10.10.3.1:
Limitations Of Warranties And Remedies
10.10.3.2:
Lubricants and Fluids
10.10.4:
How To Obtain Warranty Service
10.10.4.1:
In the Country where your product was purchased:
10.10.4.2:
Outside the Country where your product was purchased:
10.10.4.3:
If you move:
10.10.4.4:
If you purchase from a private party:
10.10.5:
Exported Products
10.10.6:
Notice
10.10.7:
U.S.A. EPA Emissions Limited Warranty
10.10.8:
California Residents
Chapter 11:
Maintenance Log
11.11.1:
Maintenance Log
Contents
Gearcases
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