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IMPORTANT

The Owner's Manual for this vehicle contains warnings, instructions and other information you must read and fully understand before safely riding or performing maintenance on this vehicle. Always follow the warnings and instructions in Owner's Manual.

Click the link above for the Table Of Contents, or download a full PDF of the Owner Manual in the Owner Support area of Polaris.com.

Front Gearcase (Demand Drive)

Always check and change the front gearcase oil at the intervals outlined in the POLARIS Maintenance Schedule beginning on Polaris Maintenance Schedule - Pro XD Mid-Size Gas / Crew. Maintain the oil level even with the bottom thread of the fill plug hole.

Refer to Gearcase Specification Chart for recommended lubricants, capacities and torque specifications. See Product Information for the part numbers of POLARIS products.

Oil Check

The front gearcase fill plug 1 is located on the right side of the front gearcase.

  1. Position the vehicle on a level surface.

  2. Remove the fill plug. Check the oil level.

  3. Add the recommended oil as needed.

  4. Reinstall the fill plug. Torque to specification.

Oil Change

  1. Support the vehicle securely with a jackstand.

  2. Remove the front tire on the driver's side.

  3. Remove the fill plug.

  4. Place a drain pan under the drain plug 2 on the bottom right-hand side.

  5. Remove the drain plug. Drain the oil.

  6. Clean and reinstall the drain plug. Torque to specification.

  7. Add the recommended fluid to the bottom of the fill plug hole. Do not overfill.

  8. Reinstall the fill plug. Torque to specification.

  9. Check for leaks.

  10. Discard used oil properly.

Parent topic: Gearcases