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2023 Pro XD Mid-Size Gas Owner’s Manual

i Title
ii Welcome
Chapter 1: Introduction
- 1.1.1: Important Information
- 1.1.2: Safety Symbols and Signal Words
- 1.1.3: Vehicle Identification Numbers
- 1.1.4: Near-field Communication (NFC)
  (if equipped)
- 1.1.5: Avoid Operating on Public Roads (Paved or Otherwise)
Chapter 2: Safety
- 2.2.1: Personal Protective Equipment
  - 2.2.1.1: Rider Comfort
- 2.2.2: Safety Labels and Locations
  - 2.2.2.1: Belt Warning
  - 2.2.2.2: Proper Use Warning (Standard)
  - 2.2.2.3: Proper Use Warning (CREW)
  - 2.2.2.4: Passenger / Tire Pressure Warning
  - 2.2.2.5: Seat Belt / Drive Responsibly Warning
  - 2.2.2.6: Maximum Payload Warning
  - 2.2.2.7: Clutch Cover Warning
  - 2.2.2.8: Fuel Transport Warning
  - 2.2.2.9: Air Filter Caution
- 2.2.3: Operator Safety
  - 2.2.3.1: Proper Operation
  - 2.2.3.2: Operating Without Instruction
  - 2.2.3.3: Age Restrictions
  - 2.2.3.4: Using Alcohol or Drugs
  - 2.2.3.5: Failure to Inspect Before Operating
  - 2.2.3.6: Seat Belts
  - 2.2.3.7: Operating With a Load on the Vehicle
  - 2.2.3.8: Improper Tire Maintenance
  - 2.2.3.9: Operating at Excessive Speeds
  - 2.2.3.10: Jumps and Stunts
  - 2.2.3.11: Turning Improperly
  - 2.2.3.12: Improper Hill Climbing
  - 2.2.3.13: Descending Hills Improperly
  - 2.2.3.14: Crossing Hillsides
  - 2.2.3.15: Stalling While Climbing a Hill
  - 2.2.3.16: Operating in Unfamiliar Terrain
  - 2.2.3.17: Operating Improperly in Reverse
  - 2.2.3.18: Skidding or Sliding
  - 2.2.3.19: Operating Over Obstacles
  - 2.2.3.20: Operating Through Water
  - 2.2.3.21: Operating on Frozen Bodies of Water
  - 2.2.3.22: Operating a Damaged Vehicle
  - 2.2.3.23: Improper Cargo Loading
  - 2.2.3.24: Poor Visibility
  - 2.2.3.25: Hot Exhaust Systems
  - 2.2.3.26: Exposure to Exhaust
  - 2.2.3.27: Unauthorized Use of the Vehicle
  - 2.2.3.28: Equipment Modifications
Chapter 3: Features and Controls
- 3.3.1: Component Locations
- 3.3.2: Console
  - 3.3.2.1: Adjustable Steering Wheel
  - 3.3.2.2: Auxiliary Outlet
  - 3.3.2.3: USB Outlets
  - 3.3.2.4: Battery Trickle-Charging Port
  - 3.3.2.5: Gear Selector
- 3.3.3: Switches
  - 3.3.3.1: Mode Button
  - 3.3.3.2: Ignition Switch
  - 3.3.3.3: Driveline Mode Switch
- 3.3.4: Throttle Pedal
- 3.3.5: Brake Pedal
- 3.3.6: Seat
  - 3.3.6.1: Seat Belts
  - 3.3.6.2: Seat Belt Inspection
  - 3.3.6.3: Seat and Storage Compartments
  - 3.3.6.4: Seat Removal
- 3.3.7: Electronic Power Steering
  (if equipped)
- 3.3.8: Fuel Cap
- 3.3.9: Occupant Protective Structure (OPS)
- 3.3.10: Trailer Hitch Bracket
- 3.3.11: Instrument Cluster
  - 3.3.11.1: Overview
  - 3.3.11.2: Indicator Lamps
  - 3.3.11.3: Display Area 1
  - 3.3.11.4: Display Area 2
- 3.3.12: Options Menu
  - 3.3.12.1: Unit Selection Distance
  - 3.3.12.2: Unit Selection Temperature
  - 3.3.12.3: Clock
  - 3.3.12.4: Back Light Color
  - 3.3.12.5: Back Light Level
  - 3.3.12.6: Service Hours
  - 3.3.12.7: Adjustable Speed Limiting
  - 3.3.12.8: Diagnostic Code
    - 3.3.12.8.1: Diagnostic Display Code Definitions
Chapter 4: Operation
- 4.4.1: Important Information
- 4.4.2: Vehicle Break-in Period
- 4.4.3: Engine and Drivetrain Break-in
- 4.4.4: PVT Break-in (Clutches/Belt)
- 4.4.5: Pre-Ride Inspection
- 4.4.6: Starting the Engine
- 4.4.7: Stopping the Engine
- 4.4.8: Braking
- 4.4.9: Driving Procedures
  - 4.4.9.1: Driving with a Passenger
  - 4.4.9.2: Driving on Slippery Surfaces
  - 4.4.9.3: Driving Uphill
  - 4.4.9.4: Driving on a Sidehill (Sidehilling)
  - 4.4.9.5: Driving Downhill
  - 4.4.9.6: Driving Through Water
  - 4.4.9.7: Driving in Reverse
  - 4.4.9.8: Driving Over Obstacles
  - 4.4.9.9: Parking the Vehicle
  - 4.4.9.10: Parking on an Incline
- 4.4.10: Hauling Cargo
  - 4.4.10.1: Load Capacity
- 4.4.11: Towing Loads
- 4.4.12: Dumping the Cargo Box
- 4.4.13: All Wheel Drive/Rear Differential System
Chapter 5: Winch Guide
- 5.5.1: Winch Safety
- 5.5.2: Winch Safety Precautions
- 5.5.3: Winch Operation
- 5.5.4: Winch Cable Care
- 5.5.5: Shock Loading
- 5.5.6: Winch Maintenance and Service Safety
Chapter 6: Emission Control Systems
- 6.6.1: Noise Emission Control System
- 6.6.2: Spark Arrester
- 6.6.3: Exhaust Emission Control System
- 6.6.4: Electromagnetic Interference
Chapter 7: Maintenance
- 7.7.1: Overview
- 7.7.2: Polaris Maintenance Schedule - Pro XD Mid-Size Gas / Crew
- 7.7.3: Lubrication Recommendations
- 7.7.4: Engine Oil
  - 7.7.4.1: Oil Check
  - 7.7.4.2: Oil and Filter Change
- 7.7.5: Gearcases
  - 7.7.5.1: Gearcase Specification Chart
  - 7.7.5.2: Transmission (Main Gearcase)
  - 7.7.5.3: Front Gearcase (Demand Drive)
- 7.7.6: Grease Lubrication Points
- 7.7.7: Spark Plugs
  - 7.7.7.1: Spark Plug Recommendations
  - 7.7.7.2: Spark Plug Gap/Torque
  - 7.7.7.3: Spark Plug Inspection
  - 7.7.7.4: Normal Plug
  - 7.7.7.5: Wet Fouled Plug
- 7.7.8: Cooling System
  - 7.7.8.1: Adding or Changing Coolant
  - 7.7.8.2: Radiator and Cooling Fan
  - 7.7.8.3: Radiator Coolant Level
  - 7.7.8.4: Overflow Bottle Coolant Level
- 7.7.9: POLARIS Variable Transmission (PVT) System
  - 7.7.9.1: POLARIS Variable Transmission (PVT)
    System Drying
- 7.7.10: Vehicle Immersion
- 7.7.11: Filter Systems
  - 7.7.11.1: Air Filter
  - 7.7.11.2: Air Intake / Engine Breather Inspection
  - 7.7.11.3: Spark Arrestor
- 7.7.12: Brakes
- 7.7.13: Steering Wheel Inspection
- 7.7.14: Spring Adjustment
- 7.7.15: Tires
  - 7.7.15.1: Tire Tread Depth
  - 7.7.15.2: Axle and Wheel Nut Torque Specifications
  - 7.7.15.3: Wheel Removal
  - 7.7.15.4: Wheel Installation
- 7.7.16: Power Steering Unit (if equipped)
- 7.7.17: Fuses
- 7.7.18: Lights
  - 7.7.18.1: Headlight Lamp Replacement
  - 7.7.18.2: Headlight Beam Adjustment
  - 7.7.18.3: Brake Lights
- 7.7.19: Battery
  - 7.7.19.1: Battery Removal
  - 7.7.19.2: Battery Installation
  - 7.7.19.3: Battery Storage
  - 7.7.19.4: Battery Maintenance and Charging
- 7.7.20: Cleaning and Storage
  - 7.7.20.1: Washing the Vehicle
    - 7.7.20.1.1: Washing Tips
  - 7.7.20.2: Storage Tips
    - 7.7.20.2.1: Clean the Exterior
    - 7.7.20.2.2: Stabilize the Fuel
    - 7.7.20.2.3: Oil and Filter
    - 7.7.20.2.4: Air Filter / Air Box
    - 7.7.20.2.5: Fluid Levels
    - 7.7.20.2.6: Inspect and Lubricate
    - 7.7.20.2.7: Fog the Engine
    - 7.7.20.2.8: Battery Maintenance
    - 7.7.20.2.9: Storage Area / Covers
  - 7.7.20.3: Removal from Storage
  - 7.7.20.4: Loading and Unloading
  - 7.7.20.5: Minimum Working Load Limit
  - 7.7.20.6: Transporting the Vehicle
  - 7.7.20.7: Tie-Down Locations
Specifications
- 8.1 PRO XD Mid-Size
- 8.2 PRO XD Mid-Size CREW
Chapter 8: POLARIS Products
- 8.8.1: Product Information
Chapter 9: Troubleshooting
- 9.9.1: Drive Belt Wear/Burn
- 9.9.2: Engine Doesn't Turn Over
- 9.9.3: Engine Turns Over, Fails to Start
- 9.9.4: Engine Backfires
- 9.9.5: Engine Pings or Knocks
- 9.9.6: Engine Runs Irregularly, Stalls or Misfires
- 9.9.7: Engine Stops or Loses Power
Chapter 10: Warranty
- 10.10.1: Limited Warranty
- 10.10.2: Registration
- 10.10.3: Warranty Coverage And Exclusions
  - 10.10.3.1: Limitations Of Warranties And Remedies
  - 10.10.3.2: Lubricants and Fluids
- 10.10.4: How To Obtain Warranty Service
  - 10.10.4.1: In the Country where your product was purchased:
  - 10.10.4.2: Outside the Country where your product was purchased:
  - 10.10.4.3: If you move:
  - 10.10.4.4: If you purchase from a private party:
- 10.10.5: Exported Products
- 10.10.6: Notice
- 10.10.7: U.S.A. EPA Emissions Limited Warranty
- 10.10.8: California Residents
Chapter 11: Maintenance Log
- 11.11.1: Maintenance Log

Cleaning and Storage

In this section:

Washing the Vehicle
Storage Tips
Removal from Storage
Loading and Unloading
Minimum Working Load Limit
Transporting the Vehicle
Tie-Down Locations

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