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IMPORTANT

The Owner's Manual for this vehicle contains warnings, instructions and other information you must read and fully understand before safely riding or performing maintenance on this vehicle. Always follow the warnings and instructions in Owner's Manual.

Click the link above for the Table Of Contents, or download a full PDF of the Owner Manual in the Owner Support area of Polaris.com.

Periodic Maintenance Table

The following chart is a guide based on average riding conditions. You may need to increase frequency based on riding conditions. When inspection reveals the need for replacement parts, always use genuine Timbersled parts, available from your Timbersled dealer.

I - Inspect (clean, adjust, tighten, lubricate, replace if necessary)
C - Clean, R - Replace, L - Lubricate

Item

Details

Frequency

3 hours
Break in Ride

10 Hours
Intervals

50 hours
Intervals

100 hour
Intervals

Preseason, after storage

Host Bike Items

See host bike owner's or service manual for specific details

Air Intake

Inspect for leaks or torn prefilter

I

 

I

 

I

Engine Oil

Change engine oil per the host bike procedure

 

R

     

Swing Arm Bolt

Check Torque

I

     

I

Upper Shock Bolt

Check Torque

I

     

I

INSTALL KIT ITEMS

 

TSS Air pressure

Check air pressure - (see Timbersled TSS and TSS QSL (if equipped))

I

 

I

 

I

TSS Shock

Check for fluid leaks

   

I

 

I

Fork Clamps

Inspect for cracks

I

   

I

 

Fork Clamp Bolts

Check Torque - Retorque

I

   

I

 

Lower Strut Rod Bolts

Check Torque - Retorque

I

   

I

 

BRAKES

 

Brake System

(see start of Brakes section for inspection procedures)

I

     

I

Hose Routing

Ensure not being pinched or too close to exhaust or hot components, See Installation instructions

I

 

I

 

I

Hose Condition

Inspect for burns, cracks or rubbing

I

     

I

Fluid Leaks

Inspect for leaks, including banjo bolts

I

 

I

 

I

Brake Pads

Check for excessive wear

     

I

 

Brake Disc

Check for warping

     

I

 

Brake Fluid

Inspect brake fluid level, add as needed

 

I

     

DRIVETRAIN

 

Engine Chain

(see Drive Chain Tension and Chain Inspection for inspection and tensioning procedures)

I

I

R

 

I

Engine Chain Slider (Front)

 

I

   

R

I

Engine Chain Slider (Mid)

 

I

   

R

I

Chain Case Chain

(see Chain Case Chain Tension and Chain Inspection for inspection and tensioning procedures)

   

R

 

I

Chain Case Idler

       

R

I

Chain Sprockets (All)

         

I

QDT Belt

     

I

R

I

QDT Belt Idler Bearing

       

R

I

QDT Sprockets

       

R

I

Drive shaft bearings

       

R

I

Jack shaft Bearings

       

R

I

Drive Shaft Drivers

Inspect for excessive wear, inspect for alignment

   

I

R

I

SUSPENSION

 

Grease Skid

Grease if equipped with grease zerks

L (before ride)

 

L

 

L

Torque Arm Bushings

       

R

I

Shocks

Inspect for leaks, rebuild as necessary

     

I

I

Shock Bushings

Check preload

   

I

 

I

Rail Slides (Hyfax)

See Rail Slide Wear

I

   

R

I

Scratchers (If Equipped)

See accessory install instructions

       

I

Rails

     

I

 

I

Rear Axle

Check Torque after track adjustments

I

   

I

I

Carrier Wheels

Check bearing play, make sure they rotate freely

     

I

I

Anti Stab Wheels

Check bearing play, make sure they rotate freely

       

I

Rear Axle Wheels

Check bearing play, make sure they rotate freely

       

I

Ski / Track

 

Track Tension

See Track Tension

I

 

I

 

I

Track Alignment

See Track Alignment

I

 

I

 

I

Track Condition

Missing lugs, torn, broken rods, missing clips, Replace at 100 hours

     

R

I

Ski Skags

Inspect for wear, bends. Replace as necessary

(see Ski Skags for inspection procedures)

   

I

 

I

Ski

I

 

I

 

I

Ski Rubber

Excessive play, Up and down (more that 5" at ski tip)

   

I

R

I

Spindle Bushings

Excessive play, steering

   

I

R

I

Chassis

 

Swing Arm Pivot Bushings

Replace only if using TSS Intall kit

   

I

R

I

Tunnel Top

       

I

I