Drive Belt Installation
Always clean the drive belt using a mixture of warm, soapy water. Allow to air dry. When installing the belt, verify POLARIS or the part number can be read from the outside of the snowmobile.
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Verify the driven clutch sheaves are open. If they are not, install the L-wrench and open the sheaves.
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Drop the drive belt over the drive clutch and pull back the slack.
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Hold the belt down between the sheaves and roll the bottom portion over the outer clutch sheave. Work the belt to the outer edge of the sheave.
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Turn the L-wrench counterclockwise to tighten the sheaves. Work the belt around the clutches as you remove the L-wrench. Doing so will set the belt in “low gear.” The belt cord line should be flush with, or slightly above, the outer circumference of the driven clutch sheaves when finished.
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Reinstall the wrench 1 to the wrench bracket to secure the fender to the console.
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Install the spare belt holder.
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Reinstall the side panel.
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When installing a new belt, follow the belt break-in procedures.