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Table of Contents
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English
français
Español
italiano
Deutsche
português
русский — Russian
日本語 — Japanese
中文 — Chinese
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2027 Sportsman 600 Owner’s Manual
i
2027 Sportsman 600 Owner’s Manual
ii
Welcome
iii
Safety Symbols and Signal Words
Chapter 1:
Introduction
1.1.1:
Important Warning About This Manual
1.1.2:
Declaration of Conformity
1.1.3:
Pre-Delivery Inspection Checklist
1.1.4:
Vehicle Identification Numbers
1.1.5:
Security Compliance Statement
1.1.6:
Radio Compliance Statements
Chapter 2:
Safety
2.2.1:
Safety Training
2.2.2:
Safe Riding Gear
2.2.2.1:
Helmet
2.2.2.2:
Eye Protection
2.2.2.3:
Gloves
2.2.2.4:
Boots
2.2.2.5:
Clothing
2.2.2.6:
Additional Protective Gear
2.2.3:
Safety Warnings
2.2.3.1:
Operating Without Instruction
2.2.3.2:
Age Restrictions
2.2.3.3:
Using Alcohol or Drugs
2.2.3.4:
Carrying More Than One
Passenger on a 2-Up ATV
2.2.3.5:
Failure to Inspect Before Operating
2.2.3.6:
Handling Gasoline
2.2.3.7:
Exposure to Exhaust
2.2.3.8:
Forestry Application and Crop Spraying
2.2.3.9:
Operating on Public Roads
(Tractor Models Only)
2.2.3.10:
Operating on Public Roads
(MD Models Only)
2.2.3.11:
Operating on Pavement
2.2.3.12:
Operating at Excessive Speeds
2.2.3.13:
Physical Control of the Vehicle
2.2.3.14:
Turning Improperly
2.2.3.15:
Jumps and Stunts
2.2.3.16:
Improper Hill Climbing
2.2.3.17:
Descending Hills Improperly
2.2.3.18:
Crossing Hillsides
2.2.3.19:
Stalling While Climbing a Hill
2.2.3.20:
Operating on Steep Hills
2.2.3.21:
Operating on Slippery Terrain
2.2.3.22:
Operating in Unfamiliar Terrain
2.2.3.23:
Improper Tire Maintenance
2.2.3.24:
Operating Improperly in Reverse
2.2.3.25:
Operating Over Obstacles
2.2.3.26:
Skidding or Sliding
2.2.3.27:
Operating a Damaged Vehicle
2.2.3.28:
Operating Through Water
2.2.3.29:
Operating in Lightning
2.2.3.30:
Improper Cargo Loading
2.2.3.31:
Operating on Frozen Bodies of Water
2.2.3.32:
Poor Visibility
2.2.3.33:
Physical Skills
2.2.3.34:
Hot Exhaust Systems
2.2.3.35:
Trailer Hitch Warning (If Equipped)
2.2.3.36:
Unauthorized Use of the Vehicle
2.2.3.37:
Equipment Modifications
2.2.4:
Safety Labels and Locations
2.2.4.1:
Safety Labels and Locations
2.2.5:
Safety Labels and Locations (2-UP Models)
2.2.5.1:
Safety Labels and Locations
2.2.5.2:
General Alert — Tractor Models
2.2.5.3:
General Alert — MD Models
2.2.5.4:
Discretionary Alert
2.2.5.5:
4X4 (AWD) / Reverse Override Alert
2.2.5.6:
Tire Pressure Alert
2.2.5.7:
Clutch Cover Alert
2.2.5.8:
Rack Alert
2.2.5.9:
Radiator Cap Alert — MD Models
2.2.5.10:
Hitch Capacity Alert — MD Models
2.2.5.11:
Tractor Only
2.2.5.11.1:
Greasing Point Alert
2.2.5.11.2:
Jacking Points Alert
Chapter 3:
Features and Controls
3.3.1:
Overview
3.3.2:
Ignition Switch
3.3.3:
Left-Hand Controls
3.3.3.1:
Engine Stop Switch
3.3.3.2:
Hazard Warning Switch
3.3.3.3:
Horn Switch
3.3.3.4:
Mode / Reverse Override Switch
3.3.3.5:
Turn Signal Switch
3.3.3.6:
High Beam (Flash) Momentary Switch
3.3.4:
Right-Hand Controls
3.3.4.1:
Throttle Lever
3.3.4.2:
Throttle Brake Override
3.3.4.3:
AWD Momentary Switch (If Equipped)
3.3.5:
All Wheel Drive System
3.3.5.1:
Turf Mode (If Equipped)
3.3.5.2:
2x4 Mode
3.3.5.3:
AWD Mode
3.3.5.4:
ADC Mode (If Equipped)
3.3.6:
Active Descent Control (ADC) System
3.3.7:
Brake System
3.3.7.1:
Brake Lever
3.3.7.2:
Master Cylinder / Brake Fluid
3.3.7.3:
Temporary Brake Lock
3.3.7.4:
Auxiliary Foot Brake
3.3.7.5:
Brake Fluid Level
3.3.7.6:
Stuck Brake
3.3.8:
Automatic Transmission Gear Selector
3.3.9:
Instrument Cluster
3.3.9.1:
Overview
3.3.9.2:
Indicator Lamps
3.3.9.3:
Display Area 1
3.3.9.4:
Display Area 2
3.3.10:
Options Menu
3.3.10.1:
Diagnostic Code
3.3.10.2:
Advanced Menu (If Equipped)
3.3.10.2.1:
Maximum Speed (If Equipped)
3.3.10.2.2:
Geofencing (If Equipped)
3.3.10.2.3:
Inside Geofence Speed (If Equipped)
3.3.10.2.4:
Outside Geofence Speed (If Equipped)
3.3.10.2.5:
Enter PIN (If Equipped)
3.3.10.2.6:
Require PIN to Start (If Equipped)
3.3.10.2.7:
Start PIN Delay (If Equipped)
3.3.10.2.8:
Change PIN (If Equipped)
3.3.10.3:
Unit Selection Distance
3.3.10.4:
Unit Selection Temperature
3.3.10.5:
Clock (If Equipped)
3.3.10.6:
Back Light Color
3.3.10.7:
Back Light Level
3.3.10.8:
Service Hours
3.3.10.9:
Adjustable Speed Limiting
3.3.10.10:
Bluetooth® (If Equipped)
3.3.10.10.1:
Pairing Your Phone to the Gauge
3.3.10.11:
Electronic Power Steering (EPS)
3.3.10.12:
PIN Activated Security System (P.A.S.S.)
(if equipped) — Instrument Cluster
3.3.11:
Auxiliary Outlet
3.3.12:
Fuel Cap
3.3.13:
Battery Charge Port
3.3.14:
Work Lamp Switch (If Equipped)
3.3.15:
Hitches
3.3.15.1:
Rear Hitch
3.3.15.2:
Rear Hitch Certification Label
3.3.15.3:
Hitch Removal / Installation
Chapter 4:
Operation
4.4.1:
Safe Operation Practices
4.4.2:
Trail Etiquette
4.4.3:
Know Your Riding Area/Tread Lightly
SM
4.4.4:
Vehicle Break-In Period
4.4.4.1:
Engine and Drivetrain Break-In
4.4.4.2:
Brake System Break-In
4.4.4.3:
PVT Break-In (Clutches / Belt)
4.4.5:
Pre-Ride Inspection
4.4.6:
Driving Procedures
4.4.6.1:
New Operator Driving Procedures
4.4.6.2:
Turning the Vehicle
4.4.6.3:
Driving on Slippery Surfaces
4.4.6.4:
Driving Uphill
4.4.6.5:
Driving Downhill
4.4.6.6:
Driving on a Sidehill (Sidehilling)
4.4.6.7:
Turning Around on a Hill (K-Turn)
4.4.6.8:
Driving Through Water
4.4.6.9:
Driving Over Obstacles
4.4.6.10:
Driving in Reverse
4.4.7:
Boarding and Dismounting the Vehicle
4.4.7.1:
Boarding
4.4.7.2:
Dismounting
4.4.8:
Starting the Engine
4.4.8.1:
Cold Weather Operation
4.4.9:
Stopping the Engine
4.4.10:
Parking the Vehicle
4.4.10.1:
Parking on an Incline
4.4.11:
Hauling Cargo
4.4.11.1:
Towing Loads
4.4.11.2:
Towing the Vehicle
Chapter 5:
Winch Guide (If Equipped)
5.5.1:
Winch Safety
5.5.2:
Winch Safety Precautions
5.5.3:
Winch Operation
5.5.4:
Winch Cable Care
5.5.5:
Shock Loading
5.5.6:
Winch Maintenance and Service Safety
Chapter 6:
Emission Control Systems
6.6.1:
Noise Emission Control System
6.6.2:
Crankcase Emission Control System
6.6.3:
Exhaust Emission Control System
6.6.4:
Electromagnetic Interference
6.6.5:
Carbon Dioxide (CO2) Emission
6.6.6:
European Vibration and Noise
Chapter 7:
Maintenance
7.7.1:
Periodic Maintenance
7.7.2:
Severe Use Definition
7.7.3:
Polaris Maintenance Schedule
7.7.4:
Elevating the Vehicle for Service
7.7.5:
Lubrication Guide
7.7.6:
Engine Oil
7.7.6.1:
Oil Recommendations
7.7.6.2:
Oil Level Check
7.7.6.3:
Oil and Oil Filter Change
7.7.7:
Transmission Fluid
7.7.8:
Front Gearcase (Demand Drive) Fluid
7.7.9:
Power Steering Unit
7.7.10:
Steering Assembly
7.7.11:
Cooling System
7.7.11.1:
Recovery Bottle Coolant
7.7.11.2:
Radiator Coolant
7.7.12:
Brakes
7.7.12.1:
Hand Brake
7.7.12.2:
Auxiliary Foot Brake
7.7.13:
Seat Removal / Installation (2-UP Models)
7.7.13.1:
Seat Removal
7.7.13.2:
Seat Installation
7.7.14:
Side Panel / Footwell Removal / Installation
7.7.14.1:
Side Panel / Footwell Removal
7.7.14.2:
Side Panel / Footwell Installation
7.7.15:
Side Panel / Footwell Removal / Installation (2-UP Models)
7.7.15.1:
Side Panel / Footwell Removal
7.7.15.2:
Side Panel / Footwell Installation
7.7.16:
Tires
7.7.16.1:
Tire Tread Depth
7.7.16.2:
Wheel Removal
7.7.16.3:
Wheel Installation
7.7.16.4:
Wheel Nut Torque Specifications
7.7.17:
Toe Alignment
7.7.18:
Camber and Caster
7.7.19:
Air Filter Inspection and Replacement
7.7.20:
Fuse Replacement
7.7.21:
Lights
7.7.21.1:
LED Pod Work Light Replacement
7.7.21.2:
Work Light Adjustment
7.7.21.3:
LED Front Bumper Headlight Replacement
7.7.21.4:
LED Front Bumper Headlight Adjustment
7.7.21.5:
LED Brake Light / Taillight Replacement
7.7.22:
Spark Plugs
7.7.22.1:
Spark Plug Recommendations
7.7.22.2:
Spark Plug Inspection
7.7.22.2.1:
Normal Plug
7.7.22.2.2:
Wet Fouled Plug
7.7.23:
Vehicle Immersion
7.7.24:
Spark Arrestor Service
7.7.25:
PVT System
7.7.25.1:
Drive Belt Removal
7.7.25.2:
Drive Belt Inspection
7.7.25.3:
Drive Belt Installation
7.7.25.3.1:
Drive Belt Installation
7.7.25.4:
Drive Belt Installation (2-UP Models)
7.7.25.4.1:
Drive Belt Installation
7.7.26:
Battery
7.7.26.1:
Battery Removal
7.7.26.2:
Battery Installation
7.7.26.3:
Battery Storage
7.7.26.4:
Battery Charging
7.7.26.5:
Battery Identification
7.7.26.6:
LEAD ACID CONVENTIONAL / DRY SHIPPED AGM BATTERY BEST PRACTICES
7.7.26.6.1:
LEAD ACID CONVENTIONAL BATTERIES
7.7.26.6.2:
DRY SHIPPED AGM BATTERIES
7.7.26.7:
LOW MAINTENANCE BATTERY BEST PRACTICES
7.7.26.7.1:
LEAD ACID LOW MAINTENANCE BATTERY
7.7.26.7.2:
AGM LOW MAINTENANCE BATTERIES
7.7.27:
Suspension Settings
7.7.28:
Handlebar Adjustment
7.7.29:
Cleaning and Storage
7.7.29.1:
Washing the Vehicle
7.7.29.1.1:
Washing Tips
7.7.29.2:
Polishing the Vehicle
7.7.29.2.1:
Polishing Tips
7.7.29.3:
Storage Tips
7.7.29.3.1:
Clean the Exterior
7.7.29.3.2:
Stabilize the Fuel
7.7.29.3.3:
Oil and Filter
7.7.29.3.4:
Air Filter / Air Box
7.7.29.3.5:
Fluid Levels
7.7.29.3.6:
Inspect and Lubricate
7.7.29.3.7:
Fog the Engine
7.7.29.3.8:
Battery Maintenance
7.7.29.3.9:
Storage Area / Covers
7.7.30:
Trailering Your Vehicle
Specifications
8.1
Sportsman 600 / 600 EPS
8.2
Sportsman 600 2-Up
8.3
Tractor Seat Vibration
Chapter 8:
Polaris Products
8.8.1:
Lubricants / Service Products
Chapter 9:
Troubleshooting
9.9.1:
Diagnostic Display Code Definitions
9.9.2:
Drive Belt Wear / Burn
9.9.3:
Engine Doesn't Turn Over
9.9.4:
Engine Turns Over, Fails to Start
9.9.5:
Engine Backfires
9.9.6:
Engine Pings or Knocks
9.9.7:
Engine Runs Irregularly, Stalls or Misfires
9.9.8:
Engine Stops or Loses Power
Chapter 10:
Warranty
10.10.1:
Limited Warranty
10.10.2:
Registration
10.10.3:
Spark Arrestor Warranty
10.10.4:
Warranty Coverage and Exclusions
10.10.4.1:
Limitations Of Warranties And Remedies
10.10.4.2:
Lubricants and Fluids
10.10.5:
How To Obtain Warranty Service
10.10.6:
Exported Products
10.10.7:
Notice
Chapter 11:
Maintenance Log
11.11.1:
Maintenance Log
Contents
Side Panel / Footwell Removal / Installation
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