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2027 Sportsman 600 Owner’s Manual

  • i 2027 Sportsman 600 Owner’s Manual
  • ii Welcome
  • iii Safety Symbols and Signal Words
  • Chapter 1: Introduction
    • 1.1.1: Important Warning About This Manual
    • 1.1.2: Declaration of Conformity
    • 1.1.3: Pre-Delivery Inspection Checklist
    • 1.1.4: Vehicle Identification Numbers
    • 1.1.5: Security Compliance Statement
    • 1.1.6: Radio Compliance Statements
  • Chapter 2: Safety
    • 2.2.1: Safety Training
    • 2.2.2: Safe Riding Gear
      • 2.2.2.1: Helmet
      • 2.2.2.2: Eye Protection
      • 2.2.2.3: Gloves
      • 2.2.2.4: Boots
      • 2.2.2.5: Clothing
      • 2.2.2.6: Additional Protective Gear
    • 2.2.3: Safety Warnings
      • 2.2.3.1: Operating Without Instruction
      • 2.2.3.2: Age Restrictions
      • 2.2.3.3: Using Alcohol or Drugs
      • 2.2.3.4: Carrying More Than One
        Passenger on a 2-Up ATV
      • 2.2.3.5: Failure to Inspect Before Operating
      • 2.2.3.6: Handling Gasoline
      • 2.2.3.7: Exposure to Exhaust
      • 2.2.3.8: Forestry Application and Crop Spraying
      • 2.2.3.9: Operating on Public Roads
        (Tractor Models Only)
      • 2.2.3.10: Operating on Public Roads
        (MD Models Only)
      • 2.2.3.11: Operating on Pavement
      • 2.2.3.12: Operating at Excessive Speeds
      • 2.2.3.13: Physical Control of the Vehicle
      • 2.2.3.14: Turning Improperly
      • 2.2.3.15: Jumps and Stunts
      • 2.2.3.16: Improper Hill Climbing
      • 2.2.3.17: Descending Hills Improperly
      • 2.2.3.18: Crossing Hillsides
      • 2.2.3.19: Stalling While Climbing a Hill
      • 2.2.3.20: Operating on Steep Hills
      • 2.2.3.21: Operating on Slippery Terrain
      • 2.2.3.22: Operating in Unfamiliar Terrain
      • 2.2.3.23: Improper Tire Maintenance
      • 2.2.3.24: Operating Improperly in Reverse
      • 2.2.3.25: Operating Over Obstacles
      • 2.2.3.26: Skidding or Sliding
      • 2.2.3.27: Operating a Damaged Vehicle
      • 2.2.3.28: Operating Through Water
      • 2.2.3.29: Operating in Lightning
      • 2.2.3.30: Improper Cargo Loading
      • 2.2.3.31: Operating on Frozen Bodies of Water
      • 2.2.3.32: Poor Visibility
      • 2.2.3.33: Physical Skills
      • 2.2.3.34: Hot Exhaust Systems
      • 2.2.3.35: Trailer Hitch Warning (If Equipped)
      • 2.2.3.36: Unauthorized Use of the Vehicle
      • 2.2.3.37: Equipment Modifications
    • 2.2.4: Safety Labels and Locations
      • 2.2.4.1: Safety Labels and Locations
    • 2.2.5: Safety Labels and Locations (2-UP Models)
      • 2.2.5.1: Safety Labels and Locations
      • 2.2.5.2: General Alert — Tractor Models
      • 2.2.5.3: General Alert — MD Models
      • 2.2.5.4: Discretionary Alert
      • 2.2.5.5: 4X4 (AWD) / Reverse Override Alert
      • 2.2.5.6: Tire Pressure Alert
      • 2.2.5.7: Clutch Cover Alert
      • 2.2.5.8: Rack Alert
      • 2.2.5.9: Radiator Cap Alert — MD Models
      • 2.2.5.10: Hitch Capacity Alert — MD Models
      • 2.2.5.11: Tractor Only
        • 2.2.5.11.1: Greasing Point Alert
        • 2.2.5.11.2: Jacking Points Alert
  • Chapter 3: Features and Controls
    • 3.3.1: Overview
    • 3.3.2: Ignition Switch
    • 3.3.3: Left-Hand Controls
      • 3.3.3.1: Engine Stop Switch
      • 3.3.3.2: Hazard Warning Switch
      • 3.3.3.3: Horn Switch
      • 3.3.3.4: Mode / Reverse Override Switch
      • 3.3.3.5: Turn Signal Switch
      • 3.3.3.6: High Beam (Flash) Momentary Switch
    • 3.3.4: Right-Hand Controls
      • 3.3.4.1: Throttle Lever
      • 3.3.4.2: Throttle Brake Override
      • 3.3.4.3: AWD Momentary Switch (If Equipped)
    • 3.3.5: All Wheel Drive System
      • 3.3.5.1: Turf Mode (If Equipped)
      • 3.3.5.2: 2x4 Mode
      • 3.3.5.3: AWD Mode
      • 3.3.5.4: ADC Mode (If Equipped)
    • 3.3.6: Active Descent Control (ADC) System
    • 3.3.7: Brake System
      • 3.3.7.1: Brake Lever
      • 3.3.7.2: Master Cylinder / Brake Fluid
      • 3.3.7.3: Temporary Brake Lock
      • 3.3.7.4: Auxiliary Foot Brake
      • 3.3.7.5: Brake Fluid Level
      • 3.3.7.6: Stuck Brake
    • 3.3.8: Automatic Transmission Gear Selector
    • 3.3.9: Instrument Cluster
      • 3.3.9.1: Overview
      • 3.3.9.2: Indicator Lamps
      • 3.3.9.3: Display Area 1
      • 3.3.9.4: Display Area 2
    • 3.3.10: Options Menu
      • 3.3.10.1: Diagnostic Code
      • 3.3.10.2: Advanced Menu (If Equipped)
        • 3.3.10.2.1: Maximum Speed (If Equipped)
        • 3.3.10.2.2: Geofencing (If Equipped)
        • 3.3.10.2.3: Inside Geofence Speed (If Equipped)
        • 3.3.10.2.4: Outside Geofence Speed (If Equipped)
        • 3.3.10.2.5: Enter PIN (If Equipped)
        • 3.3.10.2.6: Require PIN to Start (If Equipped)
        • 3.3.10.2.7: Start PIN Delay (If Equipped)
        • 3.3.10.2.8: Change PIN (If Equipped)
      • 3.3.10.3: Unit Selection Distance
      • 3.3.10.4: Unit Selection Temperature
      • 3.3.10.5: Clock (If Equipped)
      • 3.3.10.6: Back Light Color
      • 3.3.10.7: Back Light Level
      • 3.3.10.8: Service Hours
      • 3.3.10.9: Adjustable Speed Limiting
      • 3.3.10.10: Bluetooth® (If Equipped)
        • 3.3.10.10.1: Pairing Your Phone to the Gauge
      • 3.3.10.11: Electronic Power Steering (EPS)
      • 3.3.10.12: PIN Activated Security System (P.A.S.S.)
        (if equipped) — Instrument Cluster
    • 3.3.11: Auxiliary Outlet
    • 3.3.12: Fuel Cap
    • 3.3.13: Battery Charge Port
    • 3.3.14: Work Lamp Switch (If Equipped)
    • 3.3.15: Hitches
      • 3.3.15.1: Rear Hitch
      • 3.3.15.2: Rear Hitch Certification Label
      • 3.3.15.3: Hitch Removal / Installation
  • Chapter 4: Operation
    • 4.4.1: Safe Operation Practices
    • 4.4.2: Trail Etiquette
    • 4.4.3: Know Your Riding Area/Tread LightlySM
    • 4.4.4: Vehicle Break-In Period
      • 4.4.4.1: Engine and Drivetrain Break-In
      • 4.4.4.2: Brake System Break-In
      • 4.4.4.3: PVT Break-In (Clutches / Belt)
    • 4.4.5: Pre-Ride Inspection
    • 4.4.6: Driving Procedures
      • 4.4.6.1: New Operator Driving Procedures
      • 4.4.6.2: Turning the Vehicle
      • 4.4.6.3: Driving on Slippery Surfaces
      • 4.4.6.4: Driving Uphill
      • 4.4.6.5: Driving Downhill
      • 4.4.6.6: Driving on a Sidehill (Sidehilling)
      • 4.4.6.7: Turning Around on a Hill (K-Turn)
      • 4.4.6.8: Driving Through Water
      • 4.4.6.9: Driving Over Obstacles
      • 4.4.6.10: Driving in Reverse
    • 4.4.7: Boarding and Dismounting the Vehicle
      • 4.4.7.1: Boarding
      • 4.4.7.2: Dismounting
    • 4.4.8: Starting the Engine
      • 4.4.8.1: Cold Weather Operation
    • 4.4.9: Stopping the Engine
    • 4.4.10: Parking the Vehicle
      • 4.4.10.1: Parking on an Incline
    • 4.4.11: Hauling Cargo
      • 4.4.11.1: Towing Loads
      • 4.4.11.2: Towing the Vehicle
  • Chapter 5: Winch Guide (If Equipped)
    • 5.5.1: Winch Safety
    • 5.5.2: Winch Safety Precautions
    • 5.5.3: Winch Operation
    • 5.5.4: Winch Cable Care
    • 5.5.5: Shock Loading
    • 5.5.6: Winch Maintenance and Service Safety
  • Chapter 6: Emission Control Systems
    • 6.6.1: Noise Emission Control System
    • 6.6.2: Crankcase Emission Control System
    • 6.6.3: Exhaust Emission Control System
    • 6.6.4: Electromagnetic Interference
    • 6.6.5: Carbon Dioxide (CO2) Emission
    • 6.6.6: European Vibration and Noise
  • Chapter 7: Maintenance
    • 7.7.1: Periodic Maintenance
    • 7.7.2: Severe Use Definition
    • 7.7.3: Polaris Maintenance Schedule
    • 7.7.4: Elevating the Vehicle for Service
    • 7.7.5: Lubrication Guide
    • 7.7.6: Engine Oil
      • 7.7.6.1: Oil Recommendations
      • 7.7.6.2: Oil Level Check
      • 7.7.6.3: Oil and Oil Filter Change
    • 7.7.7: Transmission Fluid
    • 7.7.8: Front Gearcase (Demand Drive) Fluid
    • 7.7.9: Power Steering Unit
    • 7.7.10: Steering Assembly
    • 7.7.11: Cooling System
      • 7.7.11.1: Recovery Bottle Coolant
      • 7.7.11.2: Radiator Coolant
    • 7.7.12: Brakes
      • 7.7.12.1: Hand Brake
      • 7.7.12.2: Auxiliary Foot Brake
    • 7.7.13: Seat Removal / Installation (2-UP Models)
      • 7.7.13.1: Seat Removal
      • 7.7.13.2: Seat Installation
    • 7.7.14: Side Panel / Footwell Removal / Installation
      • 7.7.14.1: Side Panel / Footwell Removal
      • 7.7.14.2: Side Panel / Footwell Installation
    • 7.7.15: Side Panel / Footwell Removal / Installation (2-UP Models)
      • 7.7.15.1: Side Panel / Footwell Removal
      • 7.7.15.2: Side Panel / Footwell Installation
    • 7.7.16: Tires
      • 7.7.16.1: Tire Tread Depth
      • 7.7.16.2: Wheel Removal
      • 7.7.16.3: Wheel Installation
      • 7.7.16.4: Wheel Nut Torque Specifications
    • 7.7.17: Toe Alignment
    • 7.7.18: Camber and Caster
    • 7.7.19: Air Filter Inspection and Replacement
    • 7.7.20: Fuse Replacement
    • 7.7.21: Lights
      • 7.7.21.1: LED Pod Work Light Replacement
      • 7.7.21.2: Work Light Adjustment
      • 7.7.21.3: LED Front Bumper Headlight Replacement
      • 7.7.21.4: LED Front Bumper Headlight Adjustment
      • 7.7.21.5: LED Brake Light / Taillight Replacement
    • 7.7.22: Spark Plugs
      • 7.7.22.1: Spark Plug Recommendations
      • 7.7.22.2: Spark Plug Inspection
        • 7.7.22.2.1: Normal Plug
        • 7.7.22.2.2: Wet Fouled Plug
    • 7.7.23: Vehicle Immersion
    • 7.7.24: Spark Arrestor Service
    • 7.7.25: PVT System
      • 7.7.25.1: Drive Belt Removal
      • 7.7.25.2: Drive Belt Inspection
      • 7.7.25.3: Drive Belt Installation
        • 7.7.25.3.1: Drive Belt Installation
      • 7.7.25.4: Drive Belt Installation (2-UP Models)
        • 7.7.25.4.1: Drive Belt Installation
    • 7.7.26: Battery
      • 7.7.26.1: Battery Removal
      • 7.7.26.2: Battery Installation
      • 7.7.26.3: Battery Storage
      • 7.7.26.4: Battery Charging
      • 7.7.26.5: Battery Identification
      • 7.7.26.6: LEAD ACID CONVENTIONAL / DRY SHIPPED AGM BATTERY BEST PRACTICES
        • 7.7.26.6.1: LEAD ACID CONVENTIONAL BATTERIES
        • 7.7.26.6.2: DRY SHIPPED AGM BATTERIES
      • 7.7.26.7: LOW MAINTENANCE BATTERY BEST PRACTICES
        • 7.7.26.7.1: LEAD ACID LOW MAINTENANCE BATTERY
        • 7.7.26.7.2: AGM LOW MAINTENANCE BATTERIES
    • 7.7.27: Suspension Settings
    • 7.7.28: Handlebar Adjustment
    • 7.7.29: Cleaning and Storage
      • 7.7.29.1: Washing the Vehicle
        • 7.7.29.1.1: Washing Tips
      • 7.7.29.2: Polishing the Vehicle
        • 7.7.29.2.1: Polishing Tips
      • 7.7.29.3: Storage Tips
        • 7.7.29.3.1: Clean the Exterior
        • 7.7.29.3.2: Stabilize the Fuel
        • 7.7.29.3.3: Oil and Filter
        • 7.7.29.3.4: Air Filter / Air Box
        • 7.7.29.3.5: Fluid Levels
        • 7.7.29.3.6: Inspect and Lubricate
        • 7.7.29.3.7: Fog the Engine
        • 7.7.29.3.8: Battery Maintenance
        • 7.7.29.3.9: Storage Area / Covers
    • 7.7.30: Trailering Your Vehicle
  • Specifications
    • 8.1 Sportsman 600 / 600 EPS
    • 8.2 Sportsman 600 2-Up
    • 8.3 Tractor Seat Vibration
  • Chapter 8: Polaris Products
    • 8.8.1: Lubricants / Service Products
  • Chapter 9: Troubleshooting
    • 9.9.1: Diagnostic Display Code Definitions
    • 9.9.2: Drive Belt Wear / Burn
    • 9.9.3: Engine Doesn't Turn Over
    • 9.9.4: Engine Turns Over, Fails to Start
    • 9.9.5: Engine Backfires
    • 9.9.6: Engine Pings or Knocks
    • 9.9.7: Engine Runs Irregularly, Stalls or Misfires
    • 9.9.8: Engine Stops or Loses Power
  • Chapter 10: Warranty
    • 10.10.1: Limited Warranty
    • 10.10.2: Registration
    • 10.10.3: Spark Arrestor Warranty
    • 10.10.4: Warranty Coverage and Exclusions
      • 10.10.4.1: Limitations Of Warranties And Remedies
      • 10.10.4.2: Lubricants and Fluids
    • 10.10.5: How To Obtain Warranty Service
    • 10.10.6: Exported Products
    • 10.10.7: Notice
  • Chapter 11: Maintenance Log
    • 11.11.1: Maintenance Log

Drive Belt Installation (2-UP Models)

In this section:

  1. Drive Belt Installation
Parent topic: PVT System

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