Periodic Maintenance Interval Table
The following chart is a guide based on average riding conditions. You may need to increase frequency based on riding conditions. When inspection reveals the need for replacement parts, always use genuine POLARIS parts, available from your POLARIS dealer.
I - Inspect (clean, adjust, tighten,
lubricate, replace if necessary) |
||||||
---|---|---|---|---|---|---|
Item |
Frequency |
|||||
150 mi. |
500 mi. |
1000 mi. (1600 km) |
2000 mi. (3200 km) |
Pre- Season |
||
Clutch |
||||||
Drive Belt Condition (See Drive Belt Condition) |
I |
I |
I |
I |
||
Clutches |
C |
C |
C |
|||
Belt Tension |
I |
I |
I |
I |
||
Clutch Sheaves |
I |
I |
I |
I |
||
ENGINE/COOLING |
||||||
Engine Mounts |
I |
I |
I |
I |
||
Engine Torque Stop (See Torque Stop) | I | I | I | I | ||
Recoil Rope |
I |
I |
I |
I |
||
Cylinder Head Bolts | I | I | I | |||
Cylinder Base Nuts | I | I | I | |||
Ignition Timing BTDC | I | I | I | |||
Spark Plugs |
I |
I |
R |
I |
||
Exhaust Pipe (See Exhaust System) |
I |
I |
||||
Exhaust Retaining Springs (See Exhaust System) |
I |
I |
I |
I |
||
Brakes |
||||||
Hose Routing |
I |
I |
I |
I |
||
Hose Condition |
I |
I |
I |
I |
||
Fluid Leaks |
I |
I |
I |
I |
||
Brake Pads |
I |
I |
I |
I |
||
Brake Disc |
I |
I |
I |
I |
||
Parking Brakes (See Parking Brake Lever Lock) |
I |
I |
I |
I |
||
Brake System |
I |
|||||
Brake Fluid (See Brakes, Brake Fluid) |
I |
|||||
FUEL MANAGEMENT |
||||||
Carburetor (synchronize) (See Carburetor) | I | I | I | |||
Idle RPM | I | I | I | |||
Throttle Lever (See Throttle Lever) |
I |
I |
I |
I |
I |
|
Oil Pump Lever (synchronize) | I | I | I | |||
Choke | I | I | I | |||
Vent Lines | I | I | I | I | ||
Fuel / Vent Hoses |
I |
I |
I |
I |
I |
|
Fuel Filter | R – Every 2000 mi. (3200 km) or Every 2 years | |||||
Oil Filter (See Oil Filter) | R | |||||
Oil Lines |
I |
I |
I |
|||
Air Box |
I |
I |
I |
I |
I |
|
Drain and Water Traps (See Carburetor Water/Sediment Trap) | I | I | I | |||
ELECTRICAL |
||||||
Auxiliary Shut-Off (See Engine Stop Switch) |
I |
I |
I |
I |
I |
|
Throttle Safety Switch |
I |
I |
I |
I |
I |
|
Ignition Switch |
I |
I |
I |
I |
I |
|
Taillight (See Lighting) |
I |
I |
I |
I |
I |
|
Brakelight (See Lighting) |
I |
I |
I |
I |
I |
|
Headlight (See Lighting) |
I |
I |
I |
I |
I |
|
CHASSIS |
||||||
Ski Toe Alignment |
I |
I |
I |
|||
Suspension Mounting Bolts |
I |
I |
I |
I |
I |
|
Bolt Torques |
See your dealer every 1000 mi. (1600 km) for inspection | |||||
Steering Fasteners |
I |
I |
I |
I |
C |
|
Rear Suspension Fasteners |
I |
I |
I |
I |
I |
|
Cooling Fan / Ducts / Bulkhead Vent (See Cooling System) | I | I | I | I | ||
Skags (Wear Bars) (See Ski Skags) |
I |
I |
I |
I |
I |
|
Ski Saddle/Spindle Bolts |
I |
I |
I |
I |
I |
|
Steering Arm(s) | I | |||||
Drive Chain Tension (See Drive Chain Tension) |
I |
I |
I |
I |
I |
|
Hood and Side Panel Fasteners |
I |
I |
I |
I |
I |
|
Rear Wheel Idler Bolts |
I |
I |
I |
I |
I |
|
Idler Bolt Jam Nut |
I |
I |
I |
I |
I |
|
Handlebar Centering |
I |
|||||
Tether Switch and Strap |
I |
I |
I |
I |
I |
|
Track Tension |
I |
I |
I |
I |
I |
I - Inspect (clean, adjust, tighten,
lubricate, replace if necessary) |
||||||
---|---|---|---|---|---|---|
Item |
Frequency |
|||||
150 mi. |
500 mi. |
1000 mi. (1600 km) |
2000 mi. (3200 km) |
Pre- Season |
||
CHASSIS |
||||||
Track Alignment (See Track Alignment) |
I |
I |
I |
I |
I |
|
Front Limiter Strap |
I |
I |
I |
I |
I |
|
Rail Slide Condition (See Rail Slide Wear) |
I |
|||||
Chaincase Oil |
I |
R |
I |
R |
I |