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IMPORTANT

The Owner's Manual for this vehicle contains warnings, instructions and other information you must read and fully understand before safely riding or performing maintenance on this vehicle. Always follow the warnings and instructions in Owner's Manual.

Click the link above for the Table Of Contents, or download a full PDF of the Owner Manual in the Owner Support area of Polaris.com.

Cable Adjustment

  1. Ensure that the throttle cable is properly routed and retained to the unit.

  2. On the pedal side, tighten jam nuts 1.

    TORQUE

    Throttle Cable Jam Nut (pedal side)

    5 Nm (43 in-lbs)

  3. On the engine side, tighten jam nuts 2.

    TORQUE

    Throttle Cable Jam Nut (engine side)

    13 Nm (10 ft-lbs)

  4. Slide back the protective cover to expose the jam nut 3 and adjuster screw4.

  5. Loosen the jam nut and turn the adjuster screw until the throttle lever on the engine moves.

  6. Loosen the adjuster back so there is no tension in the cable.

  7. Once properly adjusted, tighten the jam nut against the adjuster and re-install the protective sleeve.

  8. Start the engine and allow if to warm up thoroughly. Measure the distance the throttle pedal moves before the engine begins to pick up speed. Freeplay should be 1.6-3.2 mm (1/16 of an inch to 1/8 of an inch).

Parent topic: Throttle Cable Adjustment