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IMPORTANT

The Owner's Manual for this vehicle contains warnings, instructions and other information you must read and fully understand before safely riding or performing maintenance on this vehicle. Always follow the warnings and instructions in Owner's Manual.

Click the link above for the Table Of Contents, or download a full PDF of the Owner Manual in the Owner Support area of Polaris.com.

Drive Belt Installation

IMPORTANT

Orient the belt as it was removed or orient the new belt so that you can read the text.

  1. Spread the sheaves and walk the drive belt on to the drive clutch and driven clutch.

    Spanner Wrench / Spreader:

    PN 2877408

    NOTICE

    Make sure the tool is square with the moveable sheave surface of the driven clutch.

  1. Release the sheaves and rotate the driven clutch counter-clockwise to make sure the sheaves close against the belt.

  2. Make sure the clutch cover seal is secure in the outer PVT cover.

  3. Install outer PVT cover and secure with fasteners. Torque fasteners to specification.

TORQUE

Outer PVT Cover Fasteners

30 in-lbs (3 N·m)

  1. Install the (4) bolts retaining the lower LH frame support to the frame. Torque bolts to specification.

    TORQUE

    Lower LH Frame Support Fasteners

    37 ft-lbs (50 N·m)

  2. Install the left rear wheel and torque wheel nuts to specification.

    TORQUE

    Wheel Lug Nuts (Aluminum)

    75 ft-lbs (102 N·m)

    Wheel Lug Nuts (Steel)

    45 ft-lbs (61 N·m)

  3. Install the seat and remaining body components.

  4. Install the rear skid plate and the (6) T40 Torx-headed screws.

  5. Start the engine and test the operation of the PVT system.

  6. Always break in the drive belt after a belt replacement. For drive belt break-in information, see the Operation chapter.

Parent topic: PVT System