Maintenance Chart
| Symbol | Description |
|---|---|
| XU |
Perform these procedures more often for vehicles subjected to severe use. |
| D |
Have an authorized Polaris dealer or other qualified person perform these services. |
WARNING
Improperly performing the procedures marked with
a D could result in component failure and lead to serious injury
or death. Have an authorized POLARIS dealer or other qualified person
perform these services.
Perform all services at whichever maintenance interval is reached first. Record maintenance and service in the Maintenance Log.
| Item | Maintenance Interval (whichever comes first) |
Remarks | |||
|---|---|---|---|---|---|
| Hours | Calendar | Miles (KM) |
|||
| Steering | Pre-Ride | Inspect and make adjustments as needed. | |||
| Front Suspension | |||||
| Rear Suspension | |||||
| Tires | |||||
| Brake Fluid Level | |||||
| Brake Lever Travel | |||||
| Brake System | |||||
| Wheels / Fasteners | |||||
| CV Boot | |||||
| Frame Fasteners | |||||
| Engine Oil Level | |||||
| Winch (if equipped) | |||||
| XU | Air Filter (Pre-Filter) | - | Daily | - | Inspect; clean often; replace as needed |
| Coolant | - | Daily | - | Check level daily, change coolant every two years | |
| Head Lights / Tail Lights | - | Daily | - | Check operation; apply dielectric grease if replacing | |
| Power Steering unit (If equipped) |
- | Daily | Inspect daily, clean often | ||
|
XU
D |
Brake Pad Wear | 10 H | Monthly | 100 (160) | Inspect periodically |
| Battery | 20 H | Monthly | 200 (320) | Check terminals; clean; test | |
| Fuel and EVAP System (if equipped) | 20 H | Monthly | - | Inspect; cycle key to pressurize fuel pump; check lines and fittings for leaks and abrasion. Replace as needed | |
| XU | Engine Oil Change | 25 H | 1 M | - | Break-in oil and filter change |
| Engine Breather | 25 H | 1 M | 250 (400) | Inspect; replace as needed | |
| XU | Demand Drive Fluid | 25 H | 1 M | 250 (400) | Break-in fluid change |
| XU | Rear Gearcase Oil | 25 H | 1 M | 250 (400) | Break-in fluid level check |
| XU | Transmission Fluid | 25 H | 1 M | 250 (400) | Break-in fluid level check |
| XU | General Lubrication | 50 H | 3 M | 500 (800) | Lubricate all fittings, pivots, cables, etc. |
| Shift Linkage | 50 H | 3 M | 500 (800) | Inspect | |
| D | Steering | 50 H | 6 M | 500 (800) | Lubricate |
| XU | Front/Rear Suspension | 50 H | 6 M | 500 (800) | Lubricate |
| XU | Throttle Release Switch (if equipped) | 50 H | 6 M | 500 (800) | Inspect; adjust; lubricate; replace if necessary |
| Throttle Body Intake Duct | 50 H | 6 M | 500 (800) | Inspect ducts for proper sealing / air leaks | |
| Drive Belt | 50 H | 6 M | 500 (800) | Inspect; replace as needed | |
| XU | Air Filter (main element) | 50 H | 6 M | 500 (800) | Inspect; replace as needed |
| Cooling System | 50 H | 6 M | 1000 (1600) | Inspect coolant strength seasonally; pressure test system yearly | |
| XU | Radiator | 50 H | 6 M | 1000 (1600) | Inspect; clean external surfaces |
| XU | Cooling Hoses | 50 H | 6 M | 1000 (1600) | Inspect for leaks |
| XU | Shocks | 50 H | - | 500 (800) | Inspect for leaks, loose joints, and wear |
| XU | Oil lines and fasteners | 100 H | 6 M | 1000 (1600) | Inspect for leaks and loose fittings |
| XU | Engine oil change | 100 H | 6 M | 1000 (1600) | Change the oil and filter |
| D | Fuel and EVAP System (if equipped) | 100 H | 12 M | 1000 (1600) | Inspect; cycle key to pressurize fuel pump; check lines and fittings for leaks and abrasion. Replace as needed |
| XU | Engine Mounts | 100 H | 12 M | 1000 (1600) | Inspect |
| Exhaust Pipe / Silencer / Joints | 100 H | 12 M | 1000 (1600) | Inspect; replace worn parts | |
| XU | Spark Plug | 100 H | 12 M | 1000 (1600) | Inspect; replace as needed |
| XU | Wiring | 100 H | 12 M | 1000 (1600) | Inspect for wear, routing, security; apply dielectric grease to connectors subjected to water, mud, etc. |
| D | Clutches (Drive/Driven) | 100 H | 12 M | 1000 (1600) | Inspect; clean; replace worn parts |
| D | Wheel Bearings | 100 H | 12 M | 1000 (1600) | Inspect; replace as needed |
| D | Brake Fluid | 200 H | 24 M | 2000 (3200) | Change every two years |
| XU | Demand drive fluid (normal use) | 200 H | 24 M | 2000 (3200) | Change fluid |
| XU | Rear gearcase oil | 200 H | 24 M | 2000 (3200) | Change fluid |
| XU | Transmission oil | 200 H | 24 M | 2000 (3200) | Change fluid |
| XU | Valve Clearance | 200 H | - | 2000 (3200) | Inspect; adjust as needed |
|
XU
D |
Shocks | 250 H | - | 2500 (4000) | Replace shocks |
| Spark Arrestor | 300 H | 36 M | 3000 (4800) | Clean out; or remove clean out plug. If driving in mud, service/clean spark arrestor daily. | |
| XU | Coolant | - | 60 M | - | Replace coolant (50/50 Extended Life Coolant) |
| D | Toe Adjustment | - | Inspect periodically; adjust as needed | ||
| Headlight Aim | - | Adjust as needed | |||