Engine Troubleshooting
Unless you have experience and training in two-cycle engine repair, your dealer can assist if technical problems arise.
|
Problem |
Probable Cause |
Solution |
|---|---|---|
|
Erratic engine operating RPM during acceleration or load variations |
Drive clutch binding |
Your dealer can perform this service. |
|
Driven clutch malfunction |
Your dealer can perform this service. |
|
|
Harsh drive clutch engagement |
Drive belt worn or too narrow |
Replace the drive belt. |
|
Excessive belt/sheave clearance |
Your dealer can perform this service. |
|
|
Drive belt turns over |
Wrong belt for application |
Replace the drive belt. |
|
Clutch alignment out of spec |
Your dealer can perform this service. |
|
|
Engine mount broken or loose |
Inspect and replace. |
|
|
Machine fails to move |
Clutch jammed |
Check for broken spring. Your dealer can perform this service. |
|
Track jammed |
|
|
|
Chaincase sprocket or chain jammed or broken |
Chain is loose or broken or chain tightener is loose. Your dealer can perform this service. |
|
|
Noise in drive system |
Broken drive clutch components |
Your dealer can perform this service. |
|
Bearing failure/chaincase, jackshaft, or front drive shaft |
Your dealer can perform this service. |
|
|
Drive belt surface flat spots |
Inspect and replace as needed. |
|
|
Drive chain loose |
Inspect and adjust (or replace). |
|
|
Drive chain worn, sprocket teeth broken |
Your dealer can perform this service. |
|
|
Poor low RPM performance |
Worn drive belt |
Inspect and replace as needed. |
|
Excessive belt/sheave clearance |
Your dealer can perform this service. |
|
|
Sticky clutch |
Your dealer can perform this service. |
|
|
Poor fuel quality |
Use the recommended fuel type. See Fuel Recommendation. |
|
|
Engine doesn’t turn |
Seized engine |
Your dealer can perform this service. Seizure is a result of poor lubrication, inadequate fuel supply, broken parts or improper cooling. |
|
Hydrostatic lock |
Water or fuel may have entered the crankcase while the vehicle was standing or being transported. Remove the spark plugs. Your dealer can perform this service. |
|
|
Engine turns but fails to start |
Faulty ignition |
Install new spark plug(s). If engine still fails to start, check for spark. If there’s no spark, Your dealer can perform this service. |
|
No fuel to engine |
|
|
|
Poor engine compression |
This indicates a major engine problem that must be repaired before operating. Your dealer can perform this service. |
|
|
Engine lacks power |
Fouled or defective spark plug(s) |
Replace the spark plug(s). |
|
Fuel filter (loss of high RPM power) |
Your dealer can perform this service. |
|
|
Plugged tank pick-up sock |
Your dealer can perform this service. |
|
|
Incorrect clutching |
Your dealer can perform this service. |
|
|
Engine continually backfires |
Faulty spark plug(s) |
Change spark plug(s); ensure caps are seated. |
|
Fuel System |
Dirt or ice may be in the fuel system. Deicer should be added to non-ethanol fuel at all times for assurance against fuel line icing. |
|
|
Incorrect throttle freeplay or faulty switch |
Your dealer can perform this service. |
|
|
Engine requires more than normal pulls to start |
Poor fuel |
Replace with fresh winter fuel. See Fuel Recommendation. |
|
Not enough fuel getting to engine |
Your dealer can perform this service. |
|
|
Plugged tank pick-up sock |
Your dealer can perform this service. |