Maintenance Chart Key
Symbol | Description |
---|---|
XU |
Perform these procedures more often for vehicles subjected to severe use. |
D |
Have an authorized Polaris dealer or other qualified person perform these services. |
Perform all services at whichever maintenance interval is reached first. Record maintenance and service in the Maintenance Log.
Item | Maintenance Interval (whichever comes first) |
Remarks | |||
---|---|---|---|---|---|
HRS | Calendar | KM | |||
Steering |
Pre-Ride |
Inspect and make adjustments as needed. See Pre-Ride Checklist section for details. |
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Front suspension |
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Rear suspension |
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Tires |
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Brake fluid level |
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Brake lever |
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Foot brake |
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Brake system |
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Passenger seat lock-out (if equipped) |
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Wheels/fasteners |
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Frame fasteners |
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XU |
Engine oil level |
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Winch |
See the Winch Guide for details. |
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XU |
Air filter, pre-filter |
Daily |
Inspect; clean often; replace as needed |
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XU |
Air box sediment tube |
Daily |
Drain deposits when visible |
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Coolant |
Daily |
Check level |
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Power steering unit (if equipped) |
Daily |
Inspect daily; clean often |
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Headlight/taillight/ work light |
Daily |
Check operation; apply dielectric grease if replacing lamps |
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XU |
Air filter,main element |
Weekly |
Inspect; replace as needed |
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XU D |
Brake pad wear |
10 |
Monthly |
160 |
Inspect periodically |
Battery |
20 |
Monthly |
320 |
Check terminals; clean; test |
|
Fuel System |
20 |
Monthly |
Inspect; cycle key to pressurize fuel pump; check lines and fittings for leaks and abrasion |
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XU |
Engine breather filter (if equipped) |
25 |
Monthly |
400 |
Inspect; clean if needed |
XU |
Engine oil change (break-in) |
25 |
1 M |
400 |
Perform a break-in oil change at one month |
XU |
Demand drive fluid |
25 |
1 M |
400 |
Break-in oil level check; change fluid every 25 hours if ADC is subjected to extreme use. See the Demand Drive section for details. |
XU |
Rear gearcase oil |
25 |
1 M |
400 |
Break-in oil level check |
XU |
Transmission oil |
25 |
1 M |
400 |
Break-in oil level check |
XU |
General lubrication |
50 |
3 M |
800 |
Lubricate all fittings, pivots, cables, etc. |
Shift linkage |
50 |
6 M |
800 |
Inspect, lubricate, adjust |
|
D |
Steering |
50 |
6 M |
800 |
Lubricate |
XU |
Front suspension |
50 |
6 M |
800 |
Lubricate |
XU |
Rear suspension |
50 |
6 M |
800 |
Lubricate |
Throttle body intake duct |
50 |
6 M |
800 |
Inspect duct for proper sealing/air leaks |
|
Drive belt |
50 |
6 M |
800 |
Inspect; adjust; replace as needed |
|
Cooling system |
50 |
6 M |
800 |
Inspect coolant strength seasonally; pressure test system yearly |
|
XU |
Engine oil change |
100 |
6 M |
1600 |
Change the oil and filter |
XU |
Oil lines and fasteners |
100 |
6 M |
1600 |
Inspect for leaks and loose fittings |
XU |
Demand drive fluid |
100 |
12 M |
1600 |
Change fluid; change fluid every 25 hours if ADC is subjected to extreme use. See the Demand Drive section for details. |
XU |
Rear gearcase oil |
100 |
12 M |
1600 |
Change fluid |
XU |
Transmission oil |
100 |
12 M |
1600 |
Change fluid |
D |
Fuel system |
100 |
12 M |
1600 |
Cycle key to pressurize fuel pump; check for leaks at fill cap, fuel lines/rail and fuel pump; replace lines every two years |
XU |
Radiator |
100 |
12 M |
1600 |
Inspect; clean external surfaces |
XU |
Cooling hoses |
100 |
12 M |
1600 |
Inspect for leaks |
XU |
Engine mounts |
100 |
12 M |
1600 |
Inspect |
Exhaust muffler / pipe / Joints |
100 |
12 M |
1600 |
Inspect; clean; replace worn parts |
|
D |
Spark plug |
100 |
12 M |
1600 |
Inspect; replace as needed |
XU |
Wiring |
100 |
12 M |
1600 |
Inspect for wear, routing, security; apply dielectric grease to connectors subjected to water, mud, etc. |
D |
Clutches (drive and driven) |
100 |
12 M |
1600 |
Inspect; clean; replace worn parts |
D |
Front wheel bearings |
100 |
12 M |
1600 |
Inspect; replace as needed |
Brake systems and hydraulic hoses |
100 |
12 M |
1600 |
Inspect for leaks, wear or damage |
|
D |
Brake fluid |
200 |
24 M |
3200 |
Change every two years |
Spark arrester |
300 |
36 M |
4800 |
Clean out |
|
D |
Valve clearance |
500 |
8000 |
Inspect; adjust |
|
XU |
Coolant |
60 M |
Replace coolant |
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D |
Toe adjustment |
Inspect periodically; adjust when parts are replaced |
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Headlight aim |
Adjust as needed |