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IMPORTANT

The Owner's Manual for this vehicle contains warnings, instructions and other information you must read and fully understand before safely riding or performing maintenance on this vehicle. Always follow the warnings and instructions in Owner's Manual.

Click the link above for the Table Of Contents, or download a full PDF of the Owner Manual in the Owner Support area of Polaris.com.

Clutch Lever Lubrication

NOTICE
The clutch cable is factory-lubricated. Additional lubrication could be detrimental to cable performance. Replace the clutch cable assembly if binding or sticking occurs. DO NOT lubricate between the cable and sheath.

  1. Disconnect clutch cable at primary cover.

  2. Pull cable housing out of lever perch and remove barrel from clutch lever. Verify proper routing and smooth movement. Inspect for damage to the external casing, and inspect exposed cable wire for fraying, kinks or corrosion. Replace any damaged, sticky or sluggish cable.

  3. Remove the pivot bolt cap 1, nut 3 and push pivot bolt 2 upward to remove.

  4. Inspect both ends of inner cable for frayed strands. Clean parts and apply all-purpose grease to pivot bolt.

  5. Lubricate the barrel ends 4 with all-purpose grease.

    NOTICE

    Lubricate control cable barrel ends at the intervals recommended in the Periodic Maintenance Table.

  6. Assemble lever.

  7. Install cable to lever. Rotate cable back through slot in perch, and push outer casing back into perch recess.

  8. Install the pivot bolt and torque the nut to specification.

    TORQUE

    Clutch Lever Pivot Nut:

    49 in-lbs (5.5 N·m)

  9. Lubricate and attach lower end of cable to clutch arm on primary cover.

  10. Adjust clutch lever free play.