Maintenance Chart Key
| Symbol | Description |
|---|---|
| ▶ |
Perform these procedures more often for vehicles subjected to severe use. |
| D |
Have an authorized Polaris dealer or other qualified person perform these services. |
WARNING
Improperly performing the procedures marked with
a D could result in component failure and lead to serious injury
or death. Have an authorized POLARIS dealer or other qualified person
perform these services.
Perform all services at whichever maintenance interval is reached first. Record maintenance and service in the Maintenance Log.
| Item | Maintenance Interval (whichever comes first) |
Remarks | |||
|---|---|---|---|---|---|
| Hours | Calendar | Miles (KM) |
|||
| Steering | Pre-Ride | Check each day before driving the vehicle. Make adjustments as needed. See the Pre-Ride Checklist. | |||
| Front Suspension | |||||
| Rear Suspension | |||||
| Tires | |||||
| Brake Fluid Level | |||||
| Brake Lever Travel | |||||
| Brake System | |||||
| Wheels / Fasteners | |||||
| Frame Fasteners | |||||
| Engine Oil Level | |||||
| Fuel Tank | - | Daily | - | Add Carbon Clean with each fuel fill. | |
| ▶ | Air Filter, Pre-filter | - | Daily | - | Inspect; clean often; replace as needed |
| ▶ | Air box sediment tube | - | Daily | - | Drain deposits when visible |
| Headlight/Tail lamp | - | Daily | - | Check operation; apply dielectric grease if replacing | |
| ▶ | Air Filter, Main Element | - | Weekly | - | Inspect; replace as needed |
| ▶D | Brake pad wear | 10 | Monthly | 100 (160) | Inspect periodically |
| Battery | 20 | Monthly | 200 (320) | Check terminals; clean; test | |
| ▶ | Engine Oil Change | 20 | 1 M | 250 (400) | Break-in oil and filter change |
| ▶ | Front Gearcase Oil (if equipped) | 25 | 1 M | 250 (400) | Break-in oil level check |
| ▶ | Transmission oil | 25 | 1 M | 250 (400) | Break-in oil level check |
| Fuel System | 25 | Monthly | 250 (400) | Turn the fuel valve on. Check for leaks at tank cap, lines, fuel valve, filter, and carburetor. | |
| ▶ | Engine Breather Filter (if equipped) | 25 | Monthly | 250 (400) | Inspect; clean if needed |
| ▶ | General Lubrication | 50 | 3 M | 500 (800) | Lubricate all fittings, pivots, cables, etc. |
| Carburetor Float Bowl | 50 | 6 M | 500 (800) | Drain bowl periodically and prior to storage | |
| D | Throttle Cable/Throttle Release Switch | 50 | 6 M | 500 (800) | Inspect, adjust, lubricate; replace if necessary |
| D | Choke Cable | 50 | 6 M | 500 (800) | Inspect; adjust; lubricate; replace if necessary |
| Carburetor Air Intake Ducts/Flange | 50 | 6 M | 500 (800) | Inspect for proper sealing/air leaks | |
| Drive Belt | 50 | 6 M | 500 (800) | Inspect; adjust; replace as needed | |
| ▶ | Engine Oil Change | 100 | 6 M | 1000 (1600) | Perform a break-in oil change at 20 hours |
| ▶ | Oil Filter Change | 100 | 6 M | 1000 (1600) | Replace with oil change |
| ▶ | Front Gearcase Oil (if equipped) | 100 | 12 M | 1000 (1600) | Change fluid |
| D | Valve clearance | 100 | 12 M | 1000 (1600) | Inspect; adjust |
| D | Fuel System | 100 | 12 M | 1000 (1600) | Turn the fuel valve on. Check for leaks at tank cap, lines, fuel valve, filter and carburetor; replace lines every two years |
| ▶ | Engine Mounts | 100 | 12 M | 1000 (1600) | Inspect |
| Exhaust muffler/pipe | 100 | 12 M | 1000 (1600) | Inspect | |
| D | Spark Plug | 100 | 12 M | 1000 (1600) | Inspect; replace as needed |
| D | Ignition Timing | 100 | 12 M | 1000 (1600) | Inspect |
| ▶ | Wiring | 100 | 12 M | 1000 (1600) | Inspect for wear, routing, security; apply dielectric grease to connectors subjected to water, mud, etc. |
| D | Clutches (Drive/Driven) | 100 | 12 M | 1000 (1600) | Inspect; clean; replace worn parts |
| D | Front Wheel Bearings | 100 | 12 M | 1000 (1600) | Inspect; replace as needed |
| D | Brake Fluid | 200 | 24 M | 2000 (3200) | Change every two years |
| Spark Arrester | 300 | 36 M | 3000 (4800) | Clean out | |
| Idle Speed | - | Adjust as needed | |||
| D | Toe Adjustment | - | Inspect periodically; adjust as needed | ||
| Headlight Aim | - | Adjust as needed | |||
▶ Perform these procedures more often for vehicles subjected to severe use.
D Have an authorized Polaris dealer or other qualified person perform these services.