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IMPORTANT

The Owner's Manual for this vehicle contains warnings, instructions and other information you must read and fully understand before safely riding or performing maintenance on this vehicle. Always follow the warnings and instructions in Owner's Manual.

Click the link above for the Table Of Contents, or download a full PDF of the Owner Manual in the Owner Support area of Polaris.com.

Drive Belt Installation

  1. Clean the inside of the PVT covers thoroughly.

    WARNING
    Failure to remove all debris when replacing the belt could result in vehicle damage, loss of control, and severe injury or death.
    IMPORTANT

    Orient the belt as it was removed or orient the new belt so that you can read the text.

  2. With the Clutch Spreader Tool 1 installed, loop the belt over the drive clutch and over the driven clutch.

  3. Rotate the driven clutch and walk the belt into the clutch.

  4. Remove the Clutch Spreader Tool from the driven clutch.

  5. Rotate / spin the driven clutch and belt approximately 5-7 times clockwise to properly seat the belt into the driven clutch.

  6. Install the inner PVT air duct cover fasteners. Torque fasteners to specification.

    TORQUE

    Inner PVT Cover Fasteners:

    44 in-lbs (5 N·m)

  7. Install the outer PVT cover and 10 fasteners. Torque fasteners to specification.

    TORQUE

    Outer PVT Cover Fasteners:

    44 in-lbs (5 N·m)

  8. Install the rear passenger foot support bracket and three fasteners. Torque fasteners to specification.

    TORQUE

    Rear Passenger Foot Support Bracket Fasteners:

    89 in-lbs (10 N·m)

  9. Install the left side panel / footwell. See Side Panel / Footwell Installation.

  10. Install the seat.

Parent topic: PVT System