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IMPORTANT

The Owner's Manual for this vehicle contains warnings, instructions and other information you must read and fully understand before safely riding or performing maintenance on this vehicle. Always follow the warnings and instructions in Owner's Manual.

Click the link above for the Table Of Contents, or download a full PDF of the Owner Manual in the Owner Support area of Polaris.com.

Mechanical Clutch Lever Freeplay

  1. Position the handlebars in the straight-ahead position before measuring clutch lever freeplay.

  2. The clutch cable adjuster nut is located on the bottom of the clutch cover on the engine. Loosen the lock nut.

  3. Turn the cable adjuster nut inward or outward until clutch lever freeplay 2 is 0.5-1.5 mm as measured at the clutch perch. See Mechanical Clutch section for more information.

  4. While holding the cable, tighten the adjuster lock nut securely.

    TORQUE

    Adjuster Lock Nut

    48.7 in-lbs (5.5 N·m)

  5. Verify that the safety switch activates properly. The engine should not start in gear with the clutch lever released. Never test the clutch safety switch by attempting to start the motorcycle in gear unless the rear wheel is raised off the ground.

NOTICE
The starter interlock switch is dependent on the clutch lever freeplay being set correctly to ensure activation of the clutch safety switch.