Maintenance Chart Key
Symbol | Description |
---|---|
XU |
Perform these procedures more often for vehicles subjected to severe use. |
D |
Have an authorized Polaris dealer or other qualified person perform these services. |
Perform all services at whichever maintenance interval is reached first. Record maintenance and service in the Maintenance Log.
Item | Maintenance Interval (whichever comes first) |
Remarks | |||
---|---|---|---|---|---|
Hours | Calendar | KM (Miles) |
|||
Steering |
– |
Pre-Ride |
– |
See Pre-Ride Checklist section. |
|
Front suspension |
– | – | |||
Rear suspension |
– | – | |||
Tires |
– | – | |||
Brake fluid level |
– | – | |||
Brake lever travel |
– | – | |||
Brake system |
– | – | |||
Wheels/fasteners |
– | – | |||
Frame fasteners |
– | – | |||
Engine oil level |
– | – | |||
Winch |
– | – |
See the Winch Guide section. |
||
XU |
Air filter, pre-filter |
– |
Daily |
– |
Inspect; clean often; replace as needed. See the Air Filter section. |
Coolant |
– |
Daily |
– |
Check level |
|
XU |
Power steering unit (if equipped) |
– |
Daily |
– |
Inspect daily; clean often |
Headlamp/taillight |
– |
Daily |
– |
Check operation |
|
XU |
Air filter, main element |
– |
Weekly |
– |
Inspect; replace as needed. See the Air Filter section. |
XU |
Brake pad wear |
10 H |
Monthly |
100 (160) |
Inspect periodically |
Battery |
20 H |
Monthly |
200 (320) |
Check terminals; clean; test |
|
Fuel system |
20 H |
Monthly |
Inspect; cycle key to pressurize fuel pump; check lines and fittings for leaks and abrasion |
||
XU |
Engine oil change |
25 H |
1 M |
250 (400) |
Break-in oil and filter change (see the Engine Oil section) |
XU |
Demand drive fluid (extreme use) |
25 H |
1 M |
250 (400) |
Change fluid every 25 hours if 4WDC is subjected to extreme use. See the Front Gearcase section. |
XU |
Demand drive fluid |
25 H |
1 M |
250 (400) |
Break-in oil level check |
XU |
Rear gearcase oil |
25 H |
1 M |
250 (400) |
Break-in oil level check |
XU |
Transmission oil |
25 H |
1 M |
250 (400) |
Break-in oil level check |
XU |
General lubrication |
50 H |
3 M |
500 (800) |
Lubricate all fittings, pivots, cables, etc. |
Shift linkage |
50 H |
6 M |
500 (800) |
Inspect, lubricate |
|
D |
Steering |
50 H |
6 M |
500 (800) |
Lubricate |
XU |
Front suspension |
50 H |
6 M |
500 (800) |
Lubricate |
XU |
Rear suspension |
50 H |
6 M |
500 (800) |
Lubricate |
D |
Throttle Cable/ Throttle Release Switch |
50 H |
6 M |
500 (800) |
Inspect; adjust; lubricate; replace if necessary |
Throttle Body Intake Duct |
50 H |
6 M |
500 (800) |
Inspect duct for proper sealing/air leaks |
|
Drive belt |
50 H |
6 M |
500 (800) |
Inspect; replace as needed |
|
Cooling system |
50 H |
6 M |
1000 (1600) |
Inspect coolant strength seasonally; pressure test system yearly |
|
XU |
Radiator |
50 H |
6 M |
1000 (1600) |
Inspect; clean external surfaces |
XU |
Cooling hoses |
50 H |
6 M |
1000 (1600) |
Inspect for leaks |
XU |
Oil lines and fasteners |
100 H |
6 M |
1000 (1600) |
Inspect for leaks and loose fittings |
XU |
Engine oil change |
100 H |
6 M |
1000 (1600) |
Change the oil and filter |
XU |
Demand drive fluid (normal use) |
100 H |
12 M |
1000 (1600) |
Change fluid |
XU |
Rear gearcase oil |
100 H |
12 M |
1000 (1600) |
Change fluid |
XU |
Transmission oil |
100 H |
12 M |
1000 (1600) |
Change fluid |
D |
Fuel system |
100 H |
12 M |
1000 (1600) |
Cycle key to pressurize fuel pump; check for leaks at fill cap, fuel lines/rail and fuel pump; replace lines every two years |
XU |
Engine mounts |
100 H |
12 M |
1000 (1600) |
Inspect |
Exhaust muffler/ pipe |
100 H |
12 M |
1000 (1600) |
Inspect |
|
D |
Spark plug |
100 H |
12 M |
1000 (1600) |
Inspect; replace as needed |
XU |
Wiring |
100 H |
12 M |
1000 (1600) |
Inspect for wear, routing, security; apply dielectric grease to connectors subjected to water, mud, etc. |
D |
Clutches (drive and driven) |
100 H |
12 M |
1000 (1600) |
Inspect; clean; replace worn parts |
D |
Front wheel bearings |
100 H |
12 M |
1000 (1600) |
Inspect; replace as needed |
D |
Brake fluid |
200 H |
24 M |
2000 (3200) |
Change every two years |
Spark arrester |
300 H |
36 M |
3000 (4800) |
Clean out |
|
XU |
Coolant |
60 M |
Replace coolant |
||
D |
Valve clearance |
1000 H |
10000 (16000) |
Inspect; adjust |
|
D |
Toe adjustment |
Inspect periodically; adjust when parts are replaced |
|||
Headlight aim |
Adjust as needed |