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IMPORTANT

The Owner's Manual for this vehicle contains warnings, instructions and other information you must read and fully understand before safely riding or performing maintenance on this vehicle. Always follow the warnings and instructions in Owner's Manual.

Click the link above for the Table Of Contents, or download a full PDF of the Owner Manual in the Owner Support area of Polaris.com.

Maintenance Chart Key

Symbol Description
XU

Perform these procedures more often for vehicles subjected to severe use.

D

Have an authorized Polaris dealer or other qualified person perform these services.

WARNING
Improperly performing the procedures marked with a D could result in component failure and lead to serious injury or death. Have an authorized POLARIS dealer or other qualified person perform these services.

Perform all services at whichever maintenance interval is reached first. Record maintenance and service in the Maintenance Log.

Item Maintenance Interval
(whichever comes first)
Remarks
Hours Calendar KM
(Miles)
 

Steering

Pre-Ride

See Pre-Ride Checklist section.

 

Front suspension

 

Rear suspension

 

Tires

 

Brake fluid level

 

Brake lever travel

 

Brake system

 

Wheels/fasteners

 

Frame fasteners

 

Engine oil level

 

Winch

See the Winch Guide section.

XU

Air filter, pre-filter

Daily

Inspect; clean often; replace as needed. See the Air Filter section.

 

Coolant

Daily

Check level

XU

Power steering unit (if equipped)

Daily

Inspect daily; clean often

 

Headlamp/taillight

Daily

Check operation

XU

Air filter, main element

Weekly

Inspect; replace as needed. See the Air Filter section.

XU

Brake pad wear

10 H

Monthly

100 (160)

Inspect periodically

 

Battery

20 H

Monthly

200 (320)

Check terminals; clean; test

 

Fuel system

20 H

Monthly

 

Inspect; cycle key to pressurize fuel pump; check lines and fittings for leaks and abrasion

XU

Engine oil change

25 H

1 M

250 (400)

Break-in oil and filter change (see the Engine Oil section)

XU

Demand drive fluid (extreme use)

25 H

1 M

250 (400)

Change fluid every 25 hours if 4WDC is subjected to extreme use. See the Front Gearcase section.

XU

Demand drive fluid

25 H

1 M

250 (400)

Break-in oil level check

XU

Rear gearcase oil

25 H

1 M

250 (400)

Break-in oil level check

XU

Transmission oil

25 H

1 M

250 (400)

Break-in oil level check

XU

General lubrication

50 H

3 M

500 (800)

Lubricate all fittings, pivots, cables, etc.

 

Shift linkage

50 H

6 M

500 (800)

Inspect, lubricate

D

Steering

50 H

6 M

500 (800)

Lubricate

XU

Front suspension

50 H

6 M

500 (800)

Lubricate

XU

Rear suspension

50 H

6 M

500 (800)

Lubricate

D

Throttle Cable/ Throttle Release Switch

50 H

6 M

500 (800)

Inspect; adjust; lubricate; replace if necessary

 

Throttle Body Intake Duct

50 H

6 M

500 (800)

Inspect duct for proper sealing/air leaks

 

Drive belt

50 H

6 M

500 (800)

Inspect; replace as needed

 

Cooling system

50 H

6 M

1000 (1600)

Inspect coolant strength seasonally; pressure test system yearly

XU

Radiator

50 H

6 M

1000 (1600)

Inspect; clean external surfaces

XU

Cooling hoses

50 H

6 M

1000 (1600)

Inspect for leaks

XU

Oil lines and fasteners

100 H

6 M

1000 (1600)

Inspect for leaks and loose fittings

XU

Engine oil change

100 H

6 M

1000 (1600)

Change the oil and filter

XU

Demand drive fluid (normal use)

100 H

12 M

1000 (1600)

Change fluid

XU

Rear gearcase oil

100 H

12 M

1000 (1600)

Change fluid

XU

Transmission oil

100 H

12 M

1000 (1600)

Change fluid

D

Fuel system

100 H

12 M

1000 (1600)

Cycle key to pressurize fuel pump; check for leaks at fill cap, fuel lines/rail and fuel pump; replace lines every two years

XU

Engine mounts

100 H

12 M

1000 (1600)

Inspect

 

Exhaust muffler/ pipe

100 H

12 M

1000 (1600)

Inspect

D

Spark plug

100 H

12 M

1000 (1600)

Inspect; replace as needed

XU

Wiring

100 H

12 M

1000 (1600)

Inspect for wear, routing, security; apply dielectric grease to connectors subjected to water, mud, etc.

D

Clutches (drive and driven)

100 H

12 M

1000 (1600)

Inspect; clean; replace worn parts

D

Front wheel bearings

100 H

12 M

1000 (1600)

Inspect; replace as needed

D

Brake fluid

200 H

24 M

2000 (3200)

Change every two years

 

Spark arrester

300 H

36 M

3000 (4800)

Clean out

XU

Coolant

 

60 M

 

Replace coolant

D

Valve clearance

1000 H

 

10000

(16000)

Inspect; adjust

D

Toe adjustment

 

Inspect periodically; adjust when parts are replaced

 

Headlight aim

 

Adjust as needed