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IMPORTANT

The Owner's Manual for this vehicle contains warnings, instructions and other information you must read and fully understand before safely riding or performing maintenance on this vehicle. Always follow the warnings and instructions in Owner's Manual.

Click the link above for the Table Of Contents, or download a full PDF of the Owner Manual in the Owner Support area of Polaris.com.

Handlebar Component Alignment

Always loosen the mounting screws before moving a handlebar component. Moving a component without first loosening its mounting screws may cut grooves into the handlebar, making it difficult to secure the component.

CAUTION

Take care to avoid damaging hand warmer/brake switch wires when moving components.

Component Torque Values

IMPORTANT
Do not over-torque the components listed below. Overtightening can lead to component damage.

Component

Torque

1

Handlebar Hook Screw

Aluminum: 10 ft-lbs (13.5 N·m)

Steel: 18 ft-lbs (24 N·m)

2

Handlebar Clamp Screws

35 in-lbs (4 N·m)

3

Throttle Block Cover Screws

6 in-lbs (0.7 N·m)

4

Throttle Block Set Screw

27 in-lbs (3 N·m)

5

Engine Stop Switch Mounting Screw

12 in-lbs (1.4 N·m)

6

Brake Master Cylinder Mounting Screw

70 in-lbs (8 N·m)

7

PERC Button Mounting Screw

35 in-lbs (4 N·m)

In this section:

  1. Brake Master Cylinder Alignment
  2. Throttle Block Alignment
  3. PERC Button Alignment
  4. Engine Stop Switch Alignment
  5. Handlebar Hook Alignment
  6. Handlebar Angle Adjustment