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IMPORTANT

The Owner's Manual for this vehicle contains warnings, instructions and other information you must read and fully understand before safely riding or performing maintenance on this vehicle. Always follow the warnings and instructions in Owner's Manual.

Click the link above for the Table Of Contents, or download a full PDF of the Owner Manual in the Owner Support area of Polaris.com.

Mechanical Clutch Lever Freeplay

  1. The clutch cable adjuster nut is located underneath a rubber protective cover 1 on the left side of the vehicle above the left-hand V-cover. While holding the clutch cable, slide the rubber protective cover forward to reveal the lock nut. Loosen the lock nut.

  2. Unclip the cable from the rear two clips for easier adjuster access. Make sure the cable is re-clipped and retained after adjustment.

  3. While holding the cable, loosen the lock nut, and turn the cable adjuster inward or outward until clutch lever freeplay is 0.02–0.059 in (0.5–1.5 mm) 2.

  4. While holding the cable, tighten the adjuster lock nut securely and slide the rubber protective cover rearward to cover the cable adjuster.

  5. Verify that the safety switch activates properly. The engine should not start in gear with the clutch lever 3 released.

    NOTICE
    Image is for reference only. Your model might differ slightly.
NOTICE
The starter interlock switch is dependent on the clutch lever freeplay being set correctly to ensure activation of the clutch safety switch.
Parent topic: Mechanical Clutch